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Saubermacher Czech Republic
Machine/Plant: Saubermacher Czech Republic
Technology: Disposal and reprocessing of cooling units
Location: Czech Republic, Prague
The world’s most modern cooling unit reprocessing plant is operating near Prague since 2018. The recycling rate of the new plant will be around 96%. Materials will be recycled at a rate of 88%. Secondary raw materials extracted, such as plastic, iron, aluminium and copper, will be re used in a range of industrial production processes. It will also handle hazardous waste such as waste oil, refrigerant gases and capacitors. Waste oil for example will be further recycled.
Contact
Saubermacher Dienstleistungs AG
Hans-Roth-Straße 1
8073 Feldkirchen bei Graz
Ph.: +43 59 800
marketing@saubermacher.at
Metal chip breaker supplied to Russian scrap yard by ANDRITZ
Machine/Plant: Universal Cross-Flow Shredder QZ 2000 HD
Technology: Metals and specials
Location: Russian Federation
Chip breakers ensure unobstructed transportation and reduce transportation costs by reducing material volume. The QZ is ideal for this kind of application, because metal chips commonly form clusters that comparable applications often contend with. It handles impurities extremely well and is not damaged when processing iron parts contained in these clusters. These even add to the quality of the final product by creating additional impact. Chip size can be influenced by varying the batch time.
Capacity of 15 tons per hour.
Client: OOO NPO Russkij metall
Contact
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
Paper mill reject handling system in China
Machine/Plant: Reject handling system
Technology: Reject handling system
Location: China
The reject handling system has a total capacity of 200 tons of light rejects per day. Residuals from two treatment lines for scrap packaging paper are prepared for combustion or further cleaning and recycling; metals are sorted out. The scope includes coarse and fine shredding, a ballistic separator, two reject compactors, sand separators and coarse/fine metal separators, including ferrous/non-ferrous metal separation. Another reject handling system, including 3 Shredders FRX, will start up in 2018.
200 tons of rejects per day.
Client: Sun Paper Industry Joint Stock
Contact
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
1 piece Briquetting plant Arnobrik 18 / 1 piece Baler press Arnopress D500-3
Location: Fagersta, Sweden
Processing of stainless steel chips with screening and sorting.
Capacity: < 5 ton / hour
The baler press is used to press stainless steel sheets into bales up to 500 kg
Capacity: < 25 ton / hour
Client: Cronimet in Fagersta, Sweden
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
EVK provides a proven track record of hundreds of applications in the field
Technology: Chemical Imaging / Conductivity Imaging / Professional Services
Location: Austria
In accordance to our company vision and company values to protect sensitive customer data we are not able to provide customer specific information.
Contact
EVK
Josef Krainer Straße 35
8074 Raaba-Graz
Ph.: +43 (0) 316 461664 10
Fax:+43 (0) 316 461664 14
office@evk.biz
1 piece Briquetting plant Arnobrik 7 / 1 piece Briquetting plant Arnobrik 10
Location: Hartford, USA
Processing of nickel and titanium chips. Total capacity: < 600 kg / hour
Client: ELG in Hartford, USA
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
ANDRITZ PowerFluid ZWS (Zirkulierende Wirbelschicht) Kessel für Riikinvoima Oy
Machine/Plant: ANDRITZ PowerFluid CFB (Circulating Fluidized Bed) boiler
Technology: Circulating fluidized bed technologye
Location: Varkaus, Finland
Supply of 15.2 MW electric power to the grid and 38.1 MW heat to the district heating network. Turnkey supply of a CHP plant based on CFB technology, including boiler island, fuel treatment, flue gas cleaning, water-steam cycle with steam turbine and AEI systems.
Commissioned in: 2016
Client: Riikinvoima Oy
Contact
Wolfgang Oberleitner
ANDRITZ Power Boilers
Waagner-Biro-Platz 1
8074 Raaba-Grambach
Ph.: +43 (316) 501 792
wolfgang.oberleitner@andritz.com
3 pieces Baler presses Arnopress K 350-3
Location: Nitra, Slowakei
Aluminium stamping sheets are pressed and automatically palletised. The material is used in aluminium production. Total capacity: < 20 ton / hour.
Client: Gescrap in Nitra, Slovakia / Jaguar – Landrover, Slovakia
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
Multi-Feedstock BioDiesel Plant
Machine/Plant: Multi-Feedstock BioDiesel Plant
Technology: Multi Feedstock MF100
Location: Lünen, Germany
By using our Multi-Feedstock technology, our customers are able to produce high-grade BioDiesel with a wide range of different raw materials that fulfil highly diverse industrial requirements. The BDI BioDiesel plant in Lünen produces around 50,000t of BioDiesel per year from Category 1 animal fat.
Commissioned in: 2007
Client: ecoMotion Saria / Rethmann
Contact
BDI-BioEnergy International GmbH
Dr. Hermann Stockinger, VP of Global Sales
Parkring 18, 8074 Raaba-Grambach, Austria
Ph.:+43 – 316 – 4009 – 100
Fax: +43 – 316 – 4009 – 110
sales@bdi-bioenergy.com
2 pieces Briquetting plants Arnobrik 12
Location: Kobe, Japan
Processing of titanium chips and titanium oxides in connection with mixing and dosing plant. Total capacity: < 2 ton / hour
Client: ALD in Hanau, Deutschland, Kobelco, Japan
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.:+43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
ANDRITZ PowerFluid ZWS (Zirkulierende Wirbelschicht) Kessel
Machine/Plant: ANDRITZ PowerFluid CFB (Circulating Fluidized Bed) boiler
Technology: Circulating fluidized bed technology
Location: Niklasdorf, Austria
Supply, installation and commissioning of a fluidized bed boiler plant – system ECOFLUID (40 MWth), including waste handling and treatment, designs for 7.5 MWel output and supply of 31 tphr processing steam for a paper mill.
Gas cleaning system consisting of dry gas cleaning (bag filter with sorbent injection), two-stage wet scrubbing system, SCR DeNOx.
Multi-stage waste-water treatment.
Commissioned in: 2004
Client: Siemens AG Österreich for ENAGES
Contact
Wolfgang Oberleitner
ANDRITZ Power Boilers
Waagner-Biro-Platz 1
8074 Raaba-Grambach
Ph.: +43 (316) 501 792
wolfgang.oberleitner@andritz.com
1 piece Baler press Arnopress K 350-3 / 1 piece Baler press Arnopress K 100-3
Location: Albersdorf, Austria
Automotive steel and aluminium stamping sheets are pressed and automatically loaded in wagons. The material will be used later as cooling scrap in the steel production and in the aluminium industry. Total capacity: < 35 ton / hour.
Client: Magna Heavy Stamping in Albersdorf, Österreich
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
Mechanical pre-treatment of kitchen and restaurant waste
Machine/Plant: Universal Cross-Flow Shredder Bio QZ, Reject Compactor ReCo 70
Technology: Recycling of biogenic material
Location: China
ANDRITZ supplied a Cross-Flow Shredder Bio QZ and a Reject Compactor ReCo 70 to process kitchen and restaurant waste. The Bio QZ uses heavy chains instead of knives to treat input material, creating more contact surface for bacteria. This reduces retention time in the fermenter notably; gas formation starts faster and more intensively. The result is high-grade substrate with little odor nuisance. The Reject Compactor ReCo is a robust screw to dewater material to the required dryness for further use.
Client: Grandblue Bioenvironment Technology
Kontakt
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
1 piece Briquetting plant Arnobrik 15 / 1 piece Scrap shear Arnocut 850 / 1 piece Baler press Arnopress D 100-3 / 1 piece Baler press Arnopress K 350-3
Location: Georgetown, Kentucky, USA
Aufbereitung von Stahlstahlspänen mit Siebung und Zerkleinerung
Gesamtkapazität: < 5 ton/Stunde
Processing of steel chips with screening and crushing. Total capacity: < 5 ton / hour.
The scrap shear is used for cutting heavy scrap with a cutting force of 8,500 KN.
The baler presses are used for steel scrap. Capacity: < 35 ton / hour.
Client: Greenmetals in Georgetown, Kentucky
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
ANDRITZ EcoFluid BFB (Bubbling Fluidized Bed) boiler for Marubeni/SCGPE
Machine/Plant: ANDRITZ EcoFluid BFB (Bubbling Fluidized Bed) boiler
Technology: Bubbling fluidized bed technology
Location: Banpong, Thailand
Thailand’s first Bubbling Fluidized Bed boiler for thermal utilization of paper industry production residue. Engineering of boiler island, supply of core components and flue gas cleaning plant.
Commissioned in: 2018
Client: Marubeni/SCGPE
Contact
Wolfgang Oberleitner
ANDRITZ Power Boilers
Waagner-Biro-Platz 1
8074 Raaba-Grambach
Ph.: +43 (316) 501 792
wolfgang.oberleitner@andritz.com
2 Brikettieranlagen Arnobrik 10
Location: Les Ancizes, Frankreich
Processing of titanium shavings and titanium oxides in connection with mixing and dosing plant. Total capacity: < 1.6 ton / hour
Client: Eriem SAS in Heillecourt, Frankreich, Ecotitanium in Les Ancizes, Frankreich
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.:+43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
1 piece Briquetting plant Arnobrik 5 / 4 pieces Briquetting plants Arnobrik 18
Location: Karlsruhe, Germany
Processing of stainless steel chips and special alloys with sieving and dosing.
Total capacity: < 25 ton / hour
Client: Cronimet in Karlsruhe, Germany
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
Processing of cartonboard mill rejects into burnable RDF
Machine/Plant: Complete reject treatment system
Technology: Waste-to-energy
Location: Poland
ANDRITZ supplied a complete board production line, including a reject treatment system handling rejects such as metals, plastics, PVC and sand coming from the waste paper processing line. Plastics become fuel for the mill’s power boiler; metals are recycled. The system comprises ferrous and non-ferrous metal separators, dewatering compactors, coarse and fine shredders, and conveying equipment. A further FRX shredder will soon process pulper rejects prior to the existing reject treatment system.
Capacity of the reject treatment system: 120 tons per day
Client: Stora Enso Narew
Contact
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
1 piece Baler press Arnopress K 350-3
Location: Bursa, Turkey
Automotive steel and aluminium stamping sheets are pressed and automatically loaded in trucks. Capacity: < 30 ton / hour.
Client: Tofas in Bursa, Turkey
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
Complete metal catalyst recycling plant from ANDRITZ
Machine/Plant: Universal Cross-Flow Shredder QZ 1200
Technology: Recycling of metals and other high-grade materials
Location: USA
Monolithische Katalysatorträger sind extrudierte Substrate, die unter anderem im Automobilbau und in der chemischen Industrie Anwendung finden. Die Katalysatorträger werden mit dem ANDRITZ Querstromzerspaner QZ zerkleinert, dessen schwere Ketten den Monolithen und die darin enthaltenen Wertmetalle aufschließen. Die Ausgangsmaterialien sind hauptsächlich pulverisiertes Platin und Palladium. Der Verschleiß ist im Vergleich zu herkömmlich verwendeten Schneidsystemen bedeutend geringer.
Client: Multimetco
Contact
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
Recycling all kinds of plastic waste
Machine/Plant: Micromat 2500
Technology: Recycling all kinds of plastic waste
Location: North Aurora, Illinois, USA
Lindner’s tailor-made re-grinding line boosts output and growth for Winco Plastics
Winco Plastics, North Aurora, IL/USA, a subdivision of Winco Trading (www.wincotrading.com), is one of the largest full service plastic recycling companies in the Midwest with 30 years’ experience. After purchasing a Lindner re-grinding line including a Micromat 2500 pre-shredding system and an LG 1500-800 grinder, Winco have significantly increased their plastics waste handling capacity, making them one of the fastest growing companies in their sector in 2016. The range of rigid materials fed into their Lindner system includes HDPE pipes of any size and thickness, HDPE sheets, PE and PP purge, and PC sheet as well as PET, mainly from post-industrial sources such as automotive and others.
Commissioned in: 2016
Client: Winco
Details
Waste glass processing plant / Sorting plant
Machine/Plant: Waste glass processing plant / Sorting plant
Technology: A turn-key plant with REDWAVE optical sorters was installed in the city of Novomoskovsk, with an input capacity of 15 tonnes per hour
Location: Ukraine
The infeed material is loaded into the infeed bunker outside the sorting plant, and transported on a belt conveyor into the plant. A first stage of metal separation is installed above the transporting conveyor. Inside the plant the material is sieved, the coarse fraction broken, and the whole material stream passes the second stage of metal separation. The ferrous metals and non-ferrous metals are separated and can be sold on the metal market. Free-of-metal cullet is then screened into different size fractions, and sorted on REDWAVE optical sorters. Impurities such as stones, ceramics and porcelain are separated on REDWAVE IR machines. Colour sorting takes place on REDWAVE C machines, which are equipped with a high-resolution camera system together with unique image processing software. At the outcome, the final cullet has high purity and can be delivered to glass production plants.
Client: Utility Ltd.
Contact
Utility
51200 Novomoskovsk
Ukraine
concern@souzenergo.com
Website
ThermoTeam – a company of Saubermacher
Machine/Plant: ThermoTeam – a company of Saubermacher
Technology: Substitute fuel processing
Location: Retznei, Austria
This joint venture between Saubermacher and Lafarge processes energy rich waste into high quality substitute fuel.
This is an important stage in the sustainable management of raw materials and fossil fuels. The primary goal is the long term, large scale replacement of primary fuels such as coal. Thermal recycling of high heating value waste is making a meaningful contribution to waste management and to the reduction of CO2 emissions.
Contact
Saubermacher Dienstleistungs AG
Hans-Roth-Straße 1
8073 Feldkirchen bei Graz
Ph.: +43 59 800
marketing@saubermacher.at
Einstufige Zerkleinerung zur EBS-Herstellung
Machine/Plant: Polaris 2800
Technology: One-step shredding for RDF-production
Location: Brampton, UK
With the one-step Polaris 2800 stationary shredder, UK company North West Recycling in Brampton is using an innovative Lindner all-in-one primary and secondary shredder. High-quality, cost-efficient, one-step shredding in a low-energy machine. The technical process includes shredding, sorting and separating recyclable, high-quality materials. These materials, including PPK (paper/cardboard), glass, textiles, waste wood, certain hard plastics and, last but not least, iron and non-ferrous scrap metals, are then subsequently recycled. With a facility throughput of around 100,000 tonnes of mixed waste each year, we achieve a waste recovery rate of approximately 95 per cent.
Commissioned: 2017
Client: North West Recycling Ltd.
Details
Paper recycling – Sensor-based sorting
Machine/Plant: Paper recycling – Sensor based sorting for de-inking
Technology: 5 powerful REDWAVE Near-Infrared paper sorters with combined colour sensorg for de-inking
Location: Germany
The infeed material arrives loose and is loaded into a dosing drum for continuous supply to the sorting system. First the Old Corrugate Cardboard (OCC) screen removes cardboard larger than A3. From there onwards, the stream is divided into two lines, each containing one fine screen for separation of material below 100mm, and two REDWAVE 2800 NIR/C machines. The REDWAVE NIR/C is specially developed for paper sorting and is combined with a colour sorter. The rejects from these REDWAVE units are then sent to a fifth REDWAVE sorter for positive recovery of deinking carry-over. At the end of each line, a manual confirmation of quality is carried out, before storing the material in the dispatch hall. Cardboard and fine materials are then baled and stored before delivery to customers.
Commissioned in: 2010
Client: ASD – Altpapier Sortierung Dachau GmbH
Contact
Altpapier Sortierung Dachau GmbH
85221 Dachau
Deutschland
kontakt@asd-recycling.de
www.asd-entsorgung.de
2 pieces Baler presses Arnopress K 350-3
Location: Tehran, Iran
Automotive steel and aluminium stamping sheets are pressed and automatically loaded in trucks. Total capacity: < 70 ton / hour.
Client: TAM Khodro in Teheran, Iran
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
ANDRITZ PowerFluid CFB (Circulating Fluidized Bed) boiler
Machine/Plant: ANDRITZ PowerFluid CFB (Circulating Fluidized Bed) boiler
Technology: Circulating fluidized bed technology
Location: Glückstadt, Germany
High-efficiency, waste-derived electricity generation and processing heat supply for the paper mill. Supply of boiler island and flue gas cleaning plant, installation and commissioning.
Commissioned in: 2010
Client: Heizkraftwerk Glückstadt
Contact
Wolfgang Oberleitner
ANDRITZ Power Boilers
Waagner-Biro-Platz 1
8074 Raaba-Grambach
Ph.: +43 (316) 501 792
wolfgang.oberleitner@andritz.com
1 piece Briquetting plant Arnobrik 18
Location: Nowa Sol, Poland
Processing of aluminium chips with screening and shredding
Capacity: < 4 ton / hour
Client: Alumetal in Nowa Sol, Poland
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
1 Paketieranlage Arnopress K 350-3
Location: Bremen, Germany
Automotive steel stamping sheets are pressed and automatically loaded in wagons. The material will later be used as cooling scrap in steel production.
Total capacity: < 30 ton / hour.
Client: Daimler in Bremen, Germany
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
Verwertung von biogenen Abfällen für eine Biogasanlage
Machine/Plant: Universal Cross-Flow Shredder Bio-QZ
Technology: Waste-to-energy
Location: Austria
ANDRITZ supplied technology to prepare a mixture of various biological waste components, such as leftovers and packaged or frozen foodstuffs, for fermentation in the biogas plant. The Cross-Flow Shredder Bio QZ uses a technology that optimally prepares substrates for the fermentation process in the biogas plants. By providing greater contact surface for bacteria, the retention time in the fermenter is vastly reduced. Gas formation starts faster, resulting in a gas yield increase of up to 30%.
Client: Schlitters
Contact
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
3 pieces Briquetting plants Arnobrik 22
Location: Russellville, Kentucky, USA
Processing of aluminium shavings, Total capacity: <15 ton / hour
Client: Logan in Russellville, USA
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
1 piece Briquetting plant Arnobrik 22
Location: Oinofyta, Greece
Processing of aluminium chips. Capacity: < 5 ton / hour
Client: Elval in Athen, Greece
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
ANDRITZ PowerFluid ZWS (Zirkulierende Wirbelschicht) Kessel für Propower
Machine/Plant: ANDRITZ PowerFluid CFB (Circulating Fluidized Bed) boiler for Propapierl
Technology: Circulating fluidized bed technology
Location: Eisenhüttenstadt, Germany
One of the largest RDF-CFB boilers in the world.Highly-efficient, waste-derived electricity generation and processing heat supply to the paper mill. Supply o f boiler island, installation and commissioning.
Commissioned in: 2011
Client: Propower
Kontakt
Wolfgang Oberleitner
ANDRITZ Power Boilers
Waagner-Biro-Platz 1
8074 Raaba-Grambach
Ph.: +43 (316) 501 792
wolfgang.oberleitner@andritz.com
Complete oil filter recycling plant with Universal Granulator UG
Machine/Plant: Universal Shredder UG 1008 MSL
Technology: Recycling of automotive parts
Location: Italy
In order to increase capacity and output quality, ANDRITZ delivered a complete oil filter recycling plant. Used oil filters consist predominantly of steel, but also contain aluminium, filter paper, rubber sleeves, plastic parts, and residual oil. The UG grinds the material to a final grain size of 25 mm in a one-step process. The material is cleaned, the oil is separated and stored in tanks. A magnetic separator divides ferrous from non-ferrous fractions.
Capacity of 2.5 tons per hour.
Client: Grassano
Contact
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
Fuel production from biomass
Machine/Plant: Crambo 6200 direct
Technology: Fuel production from biomass
Location: Gobernitz bei Knittelfeld, Austria
The company “Naturgut” – Nature’s goods – is a model Styrian company, whose use of biogenic raw materials unites climate protection, sustainability, and regional value creation in an exemplary way. The company’s own composting program supplies a key ingredient for high-value natural products for gardening and landscaping, while its biomass production supplies heating fuel for electricity and heating plants. In addition to chips and firewood for sale to individuals, Naturgut takes woody green cuttings and forestry residues, coarsely shreds the material with a Crambo 6200 and screens it.
Client: Naturgut GmbH
Contact
Naturgut Kompostierung und Landschaftsbau GmbH
Gobernitz 11,
8720 St. Margarethen bei Knittelfeld, Austria
www.naturgut.at
Five ANDRITZ PowerFluid CFB (Circulating Fluidized Bed) boilers for Nine Dragons Paper
Machine/Plant: PowerFluid CFB (Circulating Fluidized Bed) boilers
Technology: Circulating fluidized bed technology
Location: Taicang, Quanzhou, Yongxin, Chongqing, and Dongguan, China
Only waste from the recycling of waste paper (rejected products, sludges and pulp) undergoes thermal utilization, and the high-pressure steam created is used to generate electricity and supply the Nine Dragons’ paper mills with processing steam. Rejected products and sludge are a considerable challenge in boiler operations due to the corrosive substances and impurities they contain. As a result, they require a special design. Nine Dragons Paper is the largest paper producer in Asia and leads the field in resource-saving paper production, observing the most stringent environmental standards.
Commissioned in: 2018
Client: Nine Dragons Paper
Contact
Wolfgang Oberleitner
ANDRITZ Power Boilers
Waagner-Biro-Platz 1
8074 Raaba-Grambach
Ph.: +43 (316) 501 792
wolfgang.oberleitner@andritz.com
BioDiesel Plant
Machine/Plant: BioDiesel Plant
Technology: Multi-Feedstock MF100+
Location: Hongkong, China
By using our Multi-Feedstock technology, our customers are able to produce high-grade BioDiesel with a wide range of different raw materials that fulfil highly diverse industrial requirements. The BDI BioDiesel plant in Hong Kong produces around 100,000t of BioDiesel per year – from used cooking oils and fats, such as trap grease or waste from palm oil production.
Commissioned in: 2013
Client: ASB Biodiesel Hongkong
Contact
BDI-BioEnergy International GmbH
Dr. Hermann Stockinger, VP of Global Sales
Parkring 18, 8074 Raaba-Grambach, Austria
Ph.: +43 – 316 – 4009 – 100
Fax: +43 – 316 – 4009 – 110
sales@bdi-bioenergy.com
21 PPPs in Austria, Slovenia, Hungary and the Czech Republic
Technology: Public Private Partnerships
Location: Austria
Public Private Partnerships are solutions that aim to combine the strengths of community organisations and private waste management. And the benefits are clear. Since their foundation, the Saubermacher PPPs have doubled sales and employee productivity as well as profits. The process is always the same: local authorities and Saubermacher together establish a new company under their own name, which they manage jointly.
Contact
Saubermacher Dienstleistungs AG
Hans-Roth-Straße 1
8073 Feldkirchen bei Graz
Ph.: +43 59 800
marketing@saubermacher.at
REDUX – Smart battery recycling – a company of Saubermacher
Machine/Plant: REDUX – Smart battery recycling – a company of Saubermacher
Technology: Battery recycling
Location: Offenbach am Main and Bremerhaven, Germany
- 99 percent sorting efficiency
- Recycling efficiency of over 90 percent
- Sorts 40 batteries per second
- Portable battery recycling global market leader for more than 20 years
Processes around 50,000 tonnes of batteries per year using patented in house methods and machines. The company complies with all the latest environmental standards and certification requirements such as ISO 9001 and 14001. Zero waste, closed loop and battery2battery are just a few of the company’s many fields of research.
Contact
Saubermacher Dienstleistungs AG
Hans-Roth-Straße 1
8073 Feldkirchen bei Graz
Ph.:+43 59 800
marketing@saubermacher.at
Recycling plant for refrigerators and e-scrap with CFC recovery
Machine/Plant: Refrigerator and e-scap recycling plant with Universal Cross-Flow Shredder QZ 2000
Technology: Recycling of refrigerators and e-scrap
Location: Malaysia
The heart of the combined recycling plant for end-of-life fridges and electrical/electronic waste is the Cross-Flow Shredder QZ 2000. Rotating chains dismantle various components and materials efficiently. Output material is separated into fractions, such as iron, copper, aluminium, and plastics. Batteries and condensers remain intact and are sorted out without leaking. This single-stage process guarantees that escaping gases, such as CFC and pentane, are recovered at a rate of close to 100%.
300,000 refrigerators and up to 60,000 tons of electrical and electronic scrap per year.
Client: Shan Poornam Metals Green Tech
Contact
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
RetroFit Biodiesel Plant
Machine/Plant: RetroFit Biodiesel Plant
Technology: Quality improvement of Biodiesel
Location: Bakersfield, California, USA
Based on our many years’ experience in BioDiesel plant construction, BDI is able to identify improvement possibilities in any existing plant and to draw up and implement appropriate solutions. The BDI RetroFit plant in Bakersfield improves the quality of biodiesel and by-products. Due to the delivery of high-quality materials, the overall plant profitability was increased.
Comissioned in: 2014
Client: Crimson Renewable Energy L.P.
Contact
BDI-BioEnergy International GmbH
Dr. Hermann Stockinger, VP of Global Sales
Parkring 18, 8074 Raaba-Grambach, Austria
Ph.:+43 – 316 – 4009 – 100
Fax: +43 – 316 – 4009 – 110
sales@bdi-bioenergy.com
Cleaning technology for scrap metal treatment plant
Machine/Plant: Universal Cross-Flow Shredder QZ 2000
Technology: Recycling of metals and other high-grade materials
Location: Germany
ANDRITZ modernized the existing recycling plant, processing scrap metal from the national waste separation system. The centerpiece of the line is the Universal Cross-Flow Shredder QZ 2000, which simultaneously shreds and cleans material of impurities by means of heavy and wear-resistant chains. It opens up the input material particularly quickly using impact forces. In comparison to conventional cutting systems the QZ offers significant advantages with regard to wear and tear.
Client: Grunske
Contact
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
Mechanical pre-treatment of kitchen and restaurant waste
Machine/Plant: Universal Cross-Flow Shredder Bio QZ, Reject Compactor ReCo 70
Technology: Recycling of biogenic material
Location: China
ANDRITZ supplied a Cross-Flow Shredder Bio QZ and a Reject Compactor ReCo 70 to process kitchen and restaurant waste. The Bio QZ uses heavy chains instead of knives to treat input material, creating more contact surface for bacteria. This reduces retention time in the fermenter notably; gas formation starts faster and more intensively. The result is high-grade substrate with little odor nuisance. The Reject Compactor ReCo is a robust screw to dewater material to the required dryness for further use.
Capacity Bio QZ: 15 tons per hour.
Client: Grandblue Bioenvironment Technology
Contact
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
5 pieces Briquetting plants Arnobrik 18 / 1 piece Scrap shear Arnocut 1300 / 3 pieces Scrap shears Arnocut 1000
Location: Gatovo, Bobruisk, Borisov, Gomel, Minsk, Grodno, Belarus
Processing of steel chips with screening and crushing. Total capacity: < 35 ton / hour
The scrap shears are used for crushing heavy scrap with a cutting force of 10,000 KN and 13,000 KN. Total capacity: < 140 ton / hour
Client: Belvtorchermet in Gatovo, Belarus
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
1 piece Baler press Arnopress K 350-3
Location: Gorzyca, Poland
Aluminium sheets are pressed into bales. The material is used in aluminium production.
Total capacity: < 5 ton / hour.
Client: Alumetal in Gorzyca, Poland
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
Single stream waste sorting plant for MRF
Machine/Plant: Single stream waste sorting plant for MRF
Technology: Complete turn-key solution for sorting of over 150,000 tonnes of mixed waste per year
Location: England
The new plant includes seven REDWAVE sorting machines for recycling a wide range of material into 12 categories. The infeed material is fed at up to 25 t/hr to the bag opener. The pre-picking station follows, where non-conforming material like oversized films etc. are taken out. The material is then carried to the OCC screen, where large cardboard is separated. The undersize of the OCC screen is fed to a ballistic separator to segregate the 2D-fraction from the 3D-fraction. REDWAVE sorters then separate impurities in the 2D-stream, like cardboard and plastics from News and Pams. The 3D-fraction moves on to the glass breaking screen, to sort out the glass from the other materials. The over-belt magnetic separator sorts ferrous metal, while aluminium is separated by a non-ferrous separator. In subsequent steps the REDWAVE optical sorters separate PET clear/blue and PET coloured, HDPE and mixed plastics from the 3D-stream. At an integrated glass clean-up plant, mixed glass at sizes up to 60 mm is processed and separated from contaminants like stones, porcelain, ceramics, metals and organics.
Client: Grundon Waste Management Ltd.
Contact
Grundon Waste Management Limited
OX10 6PJ Wallingford, Oxfordshire
Website
Modernization of a refrigerator recycling plant
Machine/Plant: Refrigerator recycling plant with Universal Cross-Flow Shredder QZ 2500
Technology: Recycling of refrigerators (e-scrap)
Location: Germany
ANDRITZ modernized an existing recycling plant for CFC and pentane refrigerators. The scope comprises a Universal Cross-Flow Shredder QZ 2500 and components for conveying, drying and heating, as well as the control system and visualization of the entire plant. The QZ’s rotating chains dismantle various components and materials efficiently, while improving material separation and minimizing wear. Recovered metals are already cleaned and available for resale.
Capacity: 20,000 tons of electrical scrap per year
Client: Remondis Electrorecycling
Contact
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
2 pieces Briquetting plants Arnobrik 2 Servo / 2 pieces Briquetting plants Arnobrik 3 Servo / 2 pieces Briquetting plants Arnobrik 12
Location: Kamensk Uralski, Russia
Processing of aluminium chips with screening and crushing.
Total capacity: < 5 ton / hour.
Client: MFL in Liezen Austria / Kumz in Kamensk Uralski, Russia
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
Vexor Engineered Fuel produced by Lindner Shredders
Machine/Plant: Jupiter 3200, 2x Komet 2800 HP
Technology: Vexor Engineered Fuel produced by Lindner Shredders
Location: Indiana, USA
Not all RDFs are equal: Vexor Technology Inc. has opened a new Vexor Engineered Fuel (VEF) operation “made by Lindner” in Gary/Indiana, just south of Chicago.
Lindner had already supplied a Komet 2800 HP for refuse-derived fuel production in Medina, Ohio, the headquarters of the American waste management company that was founded in 1999. Designed and built by Lindner, a plant for the production of high-tech fuels has now been founded by Vexor in cooperation with Carmeuse Lime & Stone at the new site in Gary, Indiana. Lindner has also supplied three stationary shredders – a Lindner Jupiter 3200 for primary shredding and two Komet 2800 HP models for secondary shredding – as well as the sorting and conveying technology required to produce the extra-special “Vexor Engineered Fuel.”
Commissioned in: 2017
Client: Vexor
Details
1 piece Briquetting plant Arnobrik 18
Location: Trier, Germany
Processing of grinding sludge, steel and cast iron chips with screening and mixing
Total capacity: < 6 ton / hour
Client: Steil in Trier, Germany
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
4 pieces Briquetting plants Arnobrik 18 and / 1 piece Baler press Arnopress D 300-3 and / 1 piece Baler press Arnopress K 350-3
Location: Moscow, Russia
Processing of aluminium and steel chips with screening and crushing.
Total capacity: < 25 ton / hour.
The baling presses are used to press carbon and stainless steel sheets into bales.
Capacity: < 25 ton / hour.
Client: Vtormet, in Moscow, Russia
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
ANDRITZ PowerFluid CFB (Circulating Fluidized Bed) boiler
Machine/Plant: ANDRITZ PowerFluid CFB (Circulating Fluidized Bed) boiler
Technology: Circulating fluidized bed technology
Location: Lenzing, Austria
First installation for RDF firing in a CFB. Biggest CFB for RDF firing worldwide.
Full steam generation over the complete fuel range (6,5 – 31 MJ/kg) at all loads.
Emissions far below the official emission regulations (e.g. CO < 10 mg/Nm³).
Commissioned in: 1998
Client: RVL Invest
Contact
Wolfgang Oberleitner
ANDRITZ Power Boilers
Waagner-Biro-Platz 1
8074 Raaba-Grambach
Ph.: +43 (316) 501 792
wolfgang.oberleitner@andritz.com
ANDRITZ EcoFluid BFB (Bubbling Fluidized Bed) boiler for POSCO E&E
Machine/Plant: ANDRITZ EcoFluid BFB (Bubbling Fluidized Bed) boiler
Technology: Bubbling fluidized bed technology
Location: Pohang, Republic of Korea
An environmentally friendly solution for Pohang’s waste disposal and their shared success with a local, long-term partner. Engineering of boiler island, supply of core components, advisory services for installation and commissioning.
Commissioned in: 2018
Client: POSCO E&E
Contact
Wolfgang Oberleitner
ANDRITZ Power Boilers
Waagner-Biro-Platz 1
8074 Raaba-Grambach
Ph.: +43 (316) 501 792
wolfgang.oberleitner@andritz.com
1 piece Briquetting plant Arnobrik 18 / 1 piece Cast iron breaker Arnobreak CI 600
Location: Skövde, Sweden
Processing of cast shavings with sieving and mixing. The briquettes are automatically dosed to the melting furnace. Capacity: < 8 ton / hour
The cast iron breaker crushes lack engine blocks and runners.
Capacity: < 12 ton / hour
Client: Volvo Truck in Skövde, Sweden
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
ANDRITZ PowerFluid CFB (Circulating Fluidized Bed) boiler
Machine/Plant: ANDRITZ PowerFluid CFB (Circulating Fluidized Bed) boiler
Technology: Circulating fluidized bed technology technologie
Location: Neumünster, Deutschland
Turnkey Supply of a CFB Boiler. Combustion of waste fuels.
Commissioned in: 2005
Client: SWN Stadtwerke Neumünster
Contact
Wolfgang Oberleitner
ANDRITZ Power Boilers
Waagner-Biro-Platz 1
8074 Raaba-Grambach
Ph.: +43 (316) 501 792
wolfgang.oberleitner@andritz.com
Ekorefinery and Plastics sorting unit
Machine/Plant: Ekorefinery and Plastics sorting unit for 100,000 tonnes of residential waste per year
Technology: Waste processing plant: it consists of two separate units. The ‘EKOREFINERY’ plant is for initial processing of household waste and the PLASTICS SORTING plant is for the sorting and recovery of plastics.
Location: Finland
The throughput of the EKOREFINERY plant is 35 tonnes of household waste per hour; thus around 100,000 tonnes are processed annually. The plant is operated in two shifts. The plastics sorting unit has an intake of 12 tonnes per hour when processing the light fraction from the EKOREFINERY, and 4 tonnes per hour when sorting separately collected plastic waste. The unit is run in three shifts, with two shifts processing the material from the EKOREFINERY, whereas the third shift is dedicated to the SCPW fraction.
Commissioned in: 2017
Client: Fortum Waste Solutions Oy (formerly Ekokem)
Contact
FORTUM WASTE SOLUTIONS OY
former Ekokem
11101 Riihimaki
Finland
https://www.fortum.fi/
Processing mixed waste for alternative fuel production plant
Machine/Plant: Rotary Shear UC 150, 3 Universal Granulators UG 2008 MSL
Technology: RDF
Location: Belgium
ANDRITZ supplied the entire waste disposal operation including drum screen, air classification and metal separation, as well as the conveyor system. The input material for this alternative fuel production plant is mostly packaging, film, cardboard boxes and building materials. Hence, ANDRITZ also supplied 3 Universal Granulators UG to shred the extremely wearing material to a particle size of under 20 mm in order to produce optimum refused derived fuel.
Capacity of 35 tons of mixed waste per hour.
Client: Shanks Group
Contact
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
ANDRITZ EcoFluid BFB (Bubbling Fluidized Bed) boiler
Machine/Plant: ANDRITZ EcoFluid BFB (Bubbling Fluidized Bed) boiler
Technology: Bubbling fluidized bed technology
Location: Hong Kong
Combustion of 2,000 wet tons per day of municipal sewage in the largest sewage treatment plant. Supply of 4 boiler islands, advisory services for installation and commissioning.
Commissioned in: 2013
Client: OTV-SA
Contact
Wolfgang Oberleitner
ANDRITZ Power Boilers
Waagner-Biro-Platz 1
8074 Raaba-Grambach
Ph.: +43 (316) 501 792
wolfgang.oberleitner@andritz.com
3 pieces Baler presses Arnopress K 350-3
Location: Wolfsburg, Germany
Automotive steel stamping sheets are pressed and automatically loaded in wagons. The material will later be used as cooling scrap in steel production.
Total capacity: < 100 ton / hour.
Client: Volkswagen in Wolfsburg, Germany
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Tel.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
ANDRITZ PowerFluid CFB (Circulating Fluidized Bed) boiler
Machine/Plant: ANDRITZ PowerFluid CFB (Circulating Fluidized Bed) boiler
Technology: Circulating fluidized bed technology
Location: Leipa Schwedt, Germany
Supply of processing steam to the paper mill and production of electric power by using their own waste fuels. Turnkey supply of a CHP plant based on CFB technology, incl. boiler island, fuel treatment, flue gas cleaning (Turbosorp), water-steam cycle with steam turbine and AEI systems.
Commissioned in: 2009
Client: Kraftwerk Schwedt
Contact
Wolfgang Oberleitner
ANDRITZ Power Boilers
Waagner-Biro-Platz 1
8074 Raaba-Grambach
Ph.: +43 (316) 501 792
wolfgang.oberleitner@andritz.com
AO Recycling runs ANDRITZ-supplied refrigerator recycling plant
Machine/Plant: Refrigerator recycling plant with ANDRITZ Cross-Flow Shredder QZ
Technology: E-scrap and refrigerator recycling
Location: UK
The 75,000 square-foot refrigerator recycling plant processes fridges, freezers and washing machines, tumble dryers and dishwashers. The centerpiece of the plant is the proven Cross-Flow Shredder QZ 2500 for fast, careful and environmentally friendly disintegration of composite materials. The valuable fractions, such as aluminium, copper, iron, and plastics, are removed by appropriate separation technology. The environmentally harmful gases are removed completely and then collected.
Capacity of up to 700,000 fridges per year
Client: AO Recycling
Contact
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
ANDRITZ PowerFluid CFB (Circulating Fluidized Bed) boiler for POSCO Engineering & Construction
Machine/Plant: ANDRITZ PowerFluid CFB (Circulating Fluidized Bed) boiler
Technology: Circulating fluidized bed technology
Location: Busan, Republic of Korea
First RDF fired CFB in the Republic of Korea. Engineering of boiler island, supply of core components, advisory services for installation and commissioning.
Commissioned in: 2013
Client: POSCO Engineering & Construction
Contact
Wolfgang Oberleitner
ANDRITZ Power Boilers
Waagner-Biro-Platz 1
8074 Raaba-Grambach
Ph.: +43 (316) 501 792
wolfgang.oberleitner@andritz.com
Treatment of pulper rags containing valuable fractions
Machine/Plant: ANDRITZ Universal Granulators UG
Technology: Treatment of rejects from pulp and paper mills
Location: Germany
Three Universal Granulators UG 1600 S post-shred pulper rags containing valuable fractions of steel wire and other iron components, requiring a stable and reliable shredding technique. Feed material is grasped by rotor knives and shredded in interaction with stationary stator knives. By using a replaceable screen underneath the rotor, the throughput, and thus the shredding result, can be chosen freely. The UG is fitted with a specially controlled pendulum pusher device, thus increasing throughput.
Client: Nothnagel Wertstoffverarbeitung
Contact
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
ANDRITZ shredding technology for waste wood
Machine/Plant: ANDRITZ Shredder FRX, hammer mill
Technology: Recycling of wood and bark
Location: Sweden
ANDRITZ supplied a slow-rotating Shredder FRX with feeding table, as well as a horizontally-fed hammer mill, including a 70 mm hole screen to shred bark for the log feed of a sawmill with a yearly throughput of 500,000 m3. The FRX features a capacity of 60 tons per hour, a 2×160 kW drive and is especially resistant against stones and iron parts. The bark shredder comes equipped with a warning system against foreign particles and a power output of 315 kW.
Capacity of the pre-shredder FRX: 60 tons per hour; capacity of the bark shredder: 30 tons per hour after screening.
Client: SCA Tunadal
Contact
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
Compost production from organic waste
Machine/Plant: Topturn X
Technology: Compost production from organic waste
Location: Mpumalanga, South Africa
Umbhaba Bananas, in the province of Mpumalanga, is one of South Africa’s largest banana producers. It fertilizes its 2,000-hectare banana farm exclusively with its own compost – no artificial fertilizers are used. A Topturn X 55, operated more than 1,000 hours each year, is used for a composting process of eight to ten weeks.
Client: Umbhaba Bananas
Contact
Umbhaba Bananas
Mpumalanga, South Africa
http://www.umbhaba.biz
1 piece Baler press Arnopress K 350-3
Location: Komarom, Hungary
Aluminium sheets are pressed into bales. The material is used in aluminium production.
Total capacity: < 8 ton / hour.
Client: Alumetal in Komarom, Hungary
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
2 pieces Briquetting plants Arnobrik 18
Location: Kamensk Uralski, Russia
Processing of steel chips with screening and crushing. Total capacity: < 15 ton / hour.
Client: Iris in Kamensk Uralski, Russia
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
ANDRITZ EcoFluid BFB (Bubbling Fluidized Bed) boiler
Machine/Plant: ANDRITZ EcoFluid BFB (Bubbling Fluidized Bed) boiler
Technology: Bubbling fluidized bed technology
Location: Bollnäs, Sweden
Energy from a waste plant generating electric power and steam for the local district heating network, using their own waste as fuel. Supply of boiler island and flue gas cleaning plant, installation and commissioning.
Commissioned in: 2011
Client: Bollnäs Energi
Contact
Wolfgang Oberleitner
ANDRITZ Power Boilers
Waagner-Biro-Platz 1
8074 Raaba-Grambach
Ph.: +43 (316) 501 792
wolfgang.oberleitner@andritz.com
Repeat order for a Cross-Flow Shredder QZ
Machine/Plant: Cross-Flow Shredder QZ 2500
Technology: Refrigerator recycling
Location: Austria
After having supplied the entire existing plant equipment, an upgrade order for a Cross-Flow Shredder QZ 2500 was placed, achieving a 30% increase in throughput. The QZ shreds fridges fast, carefully and in an environmentally friendly process. The fractions containing valuable substances – e. g. aluminium, copper, iron or plastics – are removed using optimum separation technology. The environmentally harmful gases contained in cooling liquids and insulation are removed completely and collected.
Client: UFH Recycling
Contact
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
1 piece Briquetting plant Arnobrik 18 / 1 piece Briquetting plant Arnobrik 15
Location: Columbia City, USA
Processing of tire wire with bunker and dosage. Total capacity: < 7 ton / hour
Client: Indiana Materials, Columbia City, USA
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
SRF Production Facility
Machine/Plant: Jupiter, Komet
Technology: SRF Production Facility
Location: Retznei, Austria
15 years ago ThermoTeam started producing solid recovered fuels for the cement industry. Incredibly, one million tons of energy rich SRF have already left the production line designed entirely by Lindner-Recyclingtech. With this innovative facility for sustainable and environmentally friendly waste processing in Styria, Austria, cement manufacturer Lafarge has already been able to save 1.2 million metric tons of carbon dioxide (CO2). This is the amount of CO2 that the average car would emit while circumnavigating the earth approximately 230.000 times.
Commissioned in: 2003
Client: ThermoTeam
Details
BioDiesel Plant
Machine/Plant: BioDiesel Plant
Technology: Multi-Feedstock MF100+
Location: Stanlow, London, UK
By using our Multi-Feedstock technology, our customers are able to produce high-grade BioDiesel with a wide range of different raw materials that fulfil highly diverse industrial requirements. The BDI BioDiesel plant in London produces around 75,000t of Biodiesel per year from used cooking oils and fats, such as trap grease and Category 1 animal fat.
Comissioned in: 2016
Client: Argent Energy / Swire
Contact
BDI-BioEnergy International GmbH
Dr. Hermann Stockinger, VP of Global Sales
Parkring 18, 8074 Raaba-Grambach, Austria
Ph.:+43 – 316 – 4009 – 100
Fax: +43 – 316 – 4009 – 110
sales@bdi-bioenergy.com
2 pieces Briquetting plants Arnobrik 7
Location: Reutte, Austria
Processing of tungsten and molybdenum chips, as well as special dusts.
Total capacity: < 1 ton / hour
Client: Plansee in Reutte, Austria
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
Recycling line for pulper rags at Papier- und Kartonfabrik Varel
Machine/Plant: Universal Rotary Shear UC 1300 / Universal Granulator UG 1000 S
Technology: Waste-to-energy
Location: Germany
ANDRITZ supplied a 2-stage process to treat paper mill pulper rags, which are pre-shredded with the Universal Rotary Shear UC 1300. The slowly rotating, twin-shaft cutter unit is excellently suited for powerful, yet energy-saving processing of stringy input material and is insensitive to potential impurities. Post-shredding to the required particle size is performed with the Granulator UG 1000 S. The metal fractions produced have a high purity level; the residual fraction is used as substitute fuel.tzt.
Client: Papier- und Kartonfabrik Varel
Contact
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
ANDRITZ PowerFluid CFB (Circulating Fluidized Bed) boiler
Machine/Plant: ANDRITZ PowerFluid CFB (Circulating Fluidized Bed) boiler
Technology: Circulating fluidized bed technology
Location: Witzenhausen, Germany
Supply of processing steam to the paper mill and production of electric power by using waste fuels. Turnkey supply of a CHP plant based on CFB technology, incl. boiler island, fuel treatment, flue gas cleaning, water-steam cycle with steam turbine and AEI systems.
Commissioned in: 2008
Client: B+T Energie
Contact
Wolfgang Oberleitner
ANDRITZ Power Boilers
Waagner-Biro-Platz 1
8074 Raaba-Grambach
Ph.: +43 (316) 501 792
wolfgang.oberleitner@andritz.com
DRINKING WATER TREATMENT PLANT IN CHINA
Technology: Water treatment
Location: ANQING, Anhui Province, CHINA
Extension Project of No. 1 Anqing Water Works, 100.000 m³/d
Client: Anqing Water Supply Group
LABORATORY, TRAINING AND SIMILATION EQUIPMENT IN CHINA
Technology: Laboratory for Training and similation equipment
Location: Kunming, CHINA
Teaching Training and Laboratory Facilities and Simulation for Water Treatment
Client: Kumming Metallurgy College
Sorting plant for dry mixed recyclables / Commercial and Industrial Waste MRF
Technology: Plant engineering and construction, separation, sorting
Location: Nottingham, UK
Situation: The client wished to increase production, without increasing staff levels. The aim was the production of clean News and Pams fraction rather than a mixed product and to separate plastic containers into HDPE, PET and others. Of high importance is also the flexibility to change depending on market trends and material variations.
Solution: One new system with a number of screens to divide the material flow into 2 dimensional and 3 dimensional materials. The paper fraction is transferred to a REDWAVE NIR/C 2400 unit to remove contamination from the News and Pams and a further REDWAVE NIR 1600 3 way in the 3D line unit separates plastic containers by material identification with high levels of efficiency, representing excellent value for money by positively removing 2 products.
Client: Wastecycle
Installation of a new sorting line at WeeRec
Technology: Plant engineering and construction, separation, sorting
Location: Estonia
REDWAVE has delivered the full sorting line with conveying belt, vibration feeder, two additional belts for output streams and REDWAVE NIR (SSI – hyper spectral imaging). The main technical requirements for the sorting machine is the cleaning and sorting of hard thermoplastic chips (flakes) coming from shredded-electronic waste. The material size is from 10 to 50 mm and the capacity of the line is from 2,300 kg to 3,000 kg per hour depending on the input material.
Client: WeeRec
Sorting of various non-ferrous metals
Technology: Plant engineering and construction, separation, sorting
Location: Austria
REDWAVE and Mayer Recycling GmbH cooperated for many years already. A few years ago, a prototype of the REDWAVE XRF/C was installed at the premises of Mayer Recycling GmbH for testing and sorting all kinds of non-ferrous metals. Furthermore, many different trials with other recycling companies have been performed successfully ending in sales activities. Finally, also Mayer Recycling GmbH opted for a REDWAVE XRF/C sorter to sort their different non-ferrous metal streams. Besides their own material, which is produced in their recycling plant for household waste, also other non-ferrous metal streams such as ZORBA and IBA- purchased from other recyclers- are being treated with the REDWAVE XRF/C producing packages of copper, brass, zinc, stainless steel etc.
Client: Mayer Recycling GmbH
Sorting system for plastic light fraction
Technology: Plant engineering and construction, composting, rejects pulp & paper industry, separation, sorting
Location: Austria
Nemetz was converting its entire sorting plant. The company has decided for several reasons to convert and expand the existing sorting plant in Leopoldsdorf. On the one hand, capacity needs required this new investment, but also the sorting results of the processing plant proved to be worthy of improvement and were supposed to be brought up to the latest state of technology. For the most part, the sorting was done manually. This sorting process was optimised. Both in terms of sorting result quality and plant efficiency, the plant’s conversion and use of two REDWAVE sorting machines resulted in a significant increase in the efficiency of the entire sorting plant and also improved the sorting depth.
Client: Nemetz Entsorgung und Transport AG
Fine Glass Sorting Line
Technology: Plant engineering and construction, separation, sorting
Location: Victoria, Australia
CSP removal and colour sorting of fine.
Glass sorting equipment for new sorting tower
Technology: Plant engineering and construction, separation, sorting
Location: Italy
Removal of CSP and leaded glass.
21 PPPs in Austria, Slovenia, Hungary and the Czech Republic
Technology: Public Private Partnerships
Location: Czech Republic
Public Private Partnerships are solutions that aim to combine the strengths of community organisations and private waste management. And the benefits are clear. Since their foundation, the Saubermacher PPPs have doubled sales and employee productivity as well as profits. The process is always the same: local authorities and Saubermacher together establish a new company under their own name, which they manage jointly.
Contact
Saubermacher Dienstleistungs AG
Hans-Roth-Straße 1
8073 Feldkirchen bei Graz
Ph.: +43 59 800
marketing@saubermacher.at
21 PPPs in Austria, Slovenia, Hungary and the Czech Republic
Technology: Public Private Partnerships
Location: Hungary
Public Private Partnerships are solutions that aim to combine the strengths of community organisations and private waste management. The benefits are clear. Since their foundation, the Saubermacher PPPs have doubled sales and employee productivity, as well as profits. The process is always the same: local authorities and Saubermacher establish a new company together under their own name, which they manage jointly.
Contact
Saubermacher Dienstleistungs AG
Hans-Roth-Straße 1
8073 Feldkirchen bei Graz
Ph.: +43 59 800
marketing@saubermacher.at
21 Public Private Partnerships in Österreich, Slowenien, Ungarn und Tschechien
Technologie: Public Private Partnerships
Standort: Slowenien
Public Private Partnerships (PPP) sind Lösungen, um die Stärken kommunaler Organisationen und der privaten Abfallwirtschaft zu vereinen. Saubermacher führt derzeit 21 PPPs in Zentral- und Osteuropa. Das größte PPP serviciert rd. 300.000 Einwohner. Die Vorteile sind sichtbar: Seit Ihrer Gründung konnten die Saubermacher-PPPs ihren Umsatz und ihr Ergebnis pro Mitarbeiter verdoppeln sowie den Gewinn verdreifachen.
Kontakt
Saubermacher Dienstleistungs AG
Hans-Roth-Straße 1
8073 Feldkirchen bei Graz
Tel.: +43 59 800
marketing@saubermacher.at
21 PPPs in Austria, Slovenia, Hungary and the Czech Republic
Technology: Public Private Partnerships
Location: Austria
Public Private Partnerships are solutions that aim to combine the strengths of community organisations and private waste management. And the benefits are clear. Since their foundation, the Saubermacher PPPs have doubled sales and employee productivity as well as profits. The process is always the same: local authorities and Saubermacher together establish a new company under their own name, which they manage jointly.
Contact
Saubermacher Dienstleistungs AG
Hans-Roth-Straße 1
8073 Feldkirchen bei Graz
Ph.: +43 59 800
marketing@saubermacher.at
Recycling all kinds of plastic waste
Machine/Plant: Micromat 2500
Technology: Recycling all kinds of plastic waste
Location: North Aurora, Illinois, USA
Lindner’s tailor-made re-grinding line boosts output and growth for Winco Plastics
Winco Plastics, North Aurora, IL/USA, a subdivision of Winco Trading (www.wincotrading.com), is one of the largest full service plastic recycling companies in the Midwest with 30 years’ experience. After purchasing a Lindner re-grinding line including a Micromat 2500 pre-shredding system and an LG 1500-800 grinder, Winco have significantly increased their plastics waste handling capacity, making them one of the fastest growing companies in their sector in 2016. The range of rigid materials fed into their Lindner system includes HDPE pipes of any size and thickness, HDPE sheets, PE and PP purge, and PC sheet as well as PET, mainly from post-industrial sources such as automotive and others.
Commissioned in: 2016
Client: Winco
Details
Vexor Engineered Fuel produced by Lindner Shredders
Machine/Plant: Jupiter 3200, 2x Komet 2800 HP
Technology: Vexor Engineered Fuel produced by Lindner Shredders
Location: Indiana, USA
Not all RDFs are equal: Vexor Technology Inc. has opened a new Vexor Engineered Fuel (VEF) operation “made by Lindner” in Gary/Indiana, just south of Chicago.
Lindner had already supplied a Komet 2800 HP for refuse-derived fuel production in Medina, Ohio, the headquarters of the American waste management company that was founded in 1999. Designed and built by Lindner, a plant for the production of high-tech fuels has now been founded by Vexor in cooperation with Carmeuse Lime & Stone at the new site in Gary, Indiana. Lindner has also supplied three stationary shredders – a Lindner Jupiter 3200 for primary shredding and two Komet 2800 HP models for secondary shredding – as well as the sorting and conveying technology required to produce the extra-special “Vexor Engineered Fuel.”
Commissioned in: 2017
Client: Vexor
Details
SRF Production Facility
Machine/Plant: Jupiter, Komet
Technology: SRF Production Facility
Location: Retznei, Austria
15 years ago ThermoTeam started producing solid recovered fuels for the cement industry. Incredibly, one million tons of energy rich SRF have already left the production line designed entirely by Lindner-Recyclingtech. With this innovative facility for sustainable and environmentally friendly waste processing in Styria, Austria, cement manufacturer Lafarge has already been able to save 1.2 million metric tons of carbon dioxide (CO2). This is the amount of CO2 that the average car would emit while circumnavigating the earth approximately 230.000 times.
Commissioned in: 2003
Client: ThermoTeam
Details
Einstufige Zerkleinerung zur EBS-Herstellung
Machine/Plant: Polaris 2800
Technology: One-step shredding for RDF-production
Location: Brampton, UK
With the one-step Polaris 2800 stationary shredder, UK company North West Recycling in Brampton is using an innovative Lindner all-in-one primary and secondary shredder. High-quality, cost-efficient, one-step shredding in a low-energy machine. The technical process includes shredding, sorting and separating recyclable, high-quality materials. These materials, including PPK (paper/cardboard), glass, textiles, waste wood, certain hard plastics and, last but not least, iron and non-ferrous scrap metals, are then subsequently recycled. With a facility throughput of around 100,000 tonnes of mixed waste each year, we achieve a waste recovery rate of approximately 95 per cent.
Commissioned: 2017
Client: North West Recycling Ltd.
Details
Repeat order for a Cross-Flow Shredder QZ
Machine/Plant: Cross-Flow Shredder QZ 2500
Technology: Refrigerator recycling
Location: Austria
After having supplied the entire existing plant equipment, an upgrade order for a Cross-Flow Shredder QZ 2500 was placed, achieving a 30% increase in throughput. The QZ shreds fridges fast, carefully and in an environmentally friendly process. The fractions containing valuable substances – e. g. aluminium, copper, iron or plastics – are removed using optimum separation technology. The environmentally harmful gases contained in cooling liquids and insulation are removed completely and collected.
Client: UFH Recycling
Contact
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
Paper mill reject handling system in China
Machine/Plant: Reject handling system
Technology: Reject handling system
Location: China
The reject handling system has a total capacity of 200 tons of light rejects per day. Residuals from two treatment lines for scrap packaging paper are prepared for combustion or further cleaning and recycling; metals are sorted out. The scope includes coarse and fine shredding, a ballistic separator, two reject compactors, sand separators and coarse/fine metal separators, including ferrous/non-ferrous metal separation. Another reject handling system, including 3 Shredders FRX, will start up in 2018.
200 tons of rejects per day.
Client: Sun Paper Industry Joint Stock
Contact
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
ANDRITZ shredding technology for waste wood
Machine/Plant: ANDRITZ Shredder FRX, hammer mill
Technology: Recycling of wood and bark
Location: Sweden
ANDRITZ supplied a slow-rotating Shredder FRX with feeding table, as well as a horizontally-fed hammer mill, including a 70 mm hole screen to shred bark for the log feed of a sawmill with a yearly throughput of 500,000 m3. The FRX features a capacity of 60 tons per hour, a 2×160 kW drive and is especially resistant against stones and iron parts. The bark shredder comes equipped with a warning system against foreign particles and a power output of 315 kW.
Capacity of the pre-shredder FRX: 60 tons per hour; capacity of the bark shredder: 30 tons per hour after screening.
Client: SCA Tunadal
Contact
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
Processing of cartonboard mill rejects into burnable RDF
Machine/Plant: Complete reject treatment system
Technology: Waste-to-energy
Location: Poland
ANDRITZ supplied a complete board production line, including a reject treatment system handling rejects such as metals, plastics, PVC and sand coming from the waste paper processing line. Plastics become fuel for the mill’s power boiler; metals are recycled. The system comprises ferrous and non-ferrous metal separators, dewatering compactors, coarse and fine shredders, and conveying equipment. A further FRX shredder will soon process pulper rejects prior to the existing reject treatment system.
Capacity of the reject treatment system: 120 tons per day
Client: Stora Enso Narew
Contact
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
Recycling plant for refrigerators and e-scrap with CFC recovery
Machine/Plant: Refrigerator and e-scap recycling plant with Universal Cross-Flow Shredder QZ 2000
Technology: Recycling of refrigerators and e-scrap
Location: Malaysia
The heart of the combined recycling plant for end-of-life fridges and electrical/electronic waste is the Cross-Flow Shredder QZ 2000. Rotating chains dismantle various components and materials efficiently. Output material is separated into fractions, such as iron, copper, aluminium, and plastics. Batteries and condensers remain intact and are sorted out without leaking. This single-stage process guarantees that escaping gases, such as CFC and pentane, are recovered at a rate of close to 100%.
300,000 refrigerators and up to 60,000 tons of electrical and electronic scrap per year.
Client: Shan Poornam Metals Green Tech
Contact
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
Processing mixed waste for alternative fuel production plant
Machine/Plant: Rotary Shear UC 150, 3 Universal Granulators UG 2008 MSL
Technology: RDF
Location: Belgium
ANDRITZ supplied the entire waste disposal operation including drum screen, air classification and metal separation, as well as the conveyor system. The input material for this alternative fuel production plant is mostly packaging, film, cardboard boxes and building materials. Hence, ANDRITZ also supplied 3 Universal Granulators UG to shred the extremely wearing material to a particle size of under 20 mm in order to produce optimum refused derived fuel.
Capacity of 35 tons of mixed waste per hour.
Client: Shanks Group
Contact
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
Verwertung von biogenen Abfällen für eine Biogasanlage
Machine/Plant: Universal Cross-Flow Shredder Bio-QZ
Technology: Waste-to-energy
Location: Austria
ANDRITZ supplied technology to prepare a mixture of various biological waste components, such as leftovers and packaged or frozen foodstuffs, for fermentation in the biogas plant. The Cross-Flow Shredder Bio QZ uses a technology that optimally prepares substrates for the fermentation process in the biogas plants. By providing greater contact surface for bacteria, the retention time in the fermenter is vastly reduced. Gas formation starts faster, resulting in a gas yield increase of up to 30%.
Client: Schlitters
Contact
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
Metal chip breaker supplied to Russian scrap yard by ANDRITZ
Machine/Plant: Universal Cross-Flow Shredder QZ 2000 HD
Technology: Metals and specials
Location: Russian Federation
Chip breakers ensure unobstructed transportation and reduce transportation costs by reducing material volume. The QZ is ideal for this kind of application, because metal chips commonly form clusters that comparable applications often contend with. It handles impurities extremely well and is not damaged when processing iron parts contained in these clusters. These even add to the quality of the final product by creating additional impact. Chip size can be influenced by varying the batch time.
Capacity of 15 tons per hour.
Client: OOO NPO Russkij metall
Contact
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
Modernization of a refrigerator recycling plant
Machine/Plant: Refrigerator recycling plant with Universal Cross-Flow Shredder QZ 2500
Technology: Recycling of refrigerators (e-scrap)
Location: Germany
ANDRITZ modernized an existing recycling plant for CFC and pentane refrigerators. The scope comprises a Universal Cross-Flow Shredder QZ 2500 and components for conveying, drying and heating, as well as the control system and visualization of the entire plant. The QZ’s rotating chains dismantle various components and materials efficiently, while improving material separation and minimizing wear. Recovered metals are already cleaned and available for resale.
Capacity: 20,000 tons of electrical scrap per year
Client: Remondis Electrorecycling
Contact
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
Recycling line for pulper rags at Papier- und Kartonfabrik Varel
Machine/Plant: Universal Rotary Shear UC 1300 / Universal Granulator UG 1000 S
Technology: Waste-to-energy
Location: Germany
ANDRITZ supplied a 2-stage process to treat paper mill pulper rags, which are pre-shredded with the Universal Rotary Shear UC 1300. The slowly rotating, twin-shaft cutter unit is excellently suited for powerful, yet energy-saving processing of stringy input material and is insensitive to potential impurities. Post-shredding to the required particle size is performed with the Granulator UG 1000 S. The metal fractions produced have a high purity level; the residual fraction is used as substitute fuel.tzt.
Client: Papier- und Kartonfabrik Varel
Contact
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
Treatment of pulper rags containing valuable fractions
Machine/Plant: ANDRITZ Universal Granulators UG
Technology: Treatment of rejects from pulp and paper mills
Location: Germany
Three Universal Granulators UG 1600 S post-shred pulper rags containing valuable fractions of steel wire and other iron components, requiring a stable and reliable shredding technique. Feed material is grasped by rotor knives and shredded in interaction with stationary stator knives. By using a replaceable screen underneath the rotor, the throughput, and thus the shredding result, can be chosen freely. The UG is fitted with a specially controlled pendulum pusher device, thus increasing throughput.
Client: Nothnagel Wertstoffverarbeitung
Contact
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
Complete metal catalyst recycling plant from ANDRITZ
Machine/Plant: Universal Cross-Flow Shredder QZ 1200
Technology: Recycling of metals and other high-grade materials
Location: USA
Monolithische Katalysatorträger sind extrudierte Substrate, die unter anderem im Automobilbau und in der chemischen Industrie Anwendung finden. Die Katalysatorträger werden mit dem ANDRITZ Querstromzerspaner QZ zerkleinert, dessen schwere Ketten den Monolithen und die darin enthaltenen Wertmetalle aufschließen. Die Ausgangsmaterialien sind hauptsächlich pulverisiertes Platin und Palladium. Der Verschleiß ist im Vergleich zu herkömmlich verwendeten Schneidsystemen bedeutend geringer.
Client: Multimetco
Contact
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
Cleaning technology for scrap metal treatment plant
Machine/Plant: Universal Cross-Flow Shredder QZ 2000
Technology: Recycling of metals and other high-grade materials
Location: Germany
ANDRITZ modernized the existing recycling plant, processing scrap metal from the national waste separation system. The centerpiece of the line is the Universal Cross-Flow Shredder QZ 2000, which simultaneously shreds and cleans material of impurities by means of heavy and wear-resistant chains. It opens up the input material particularly quickly using impact forces. In comparison to conventional cutting systems the QZ offers significant advantages with regard to wear and tear.
Client: Grunske
Contact
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
Complete oil filter recycling plant with Universal Granulator UG
Machine/Plant: Universal Shredder UG 1008 MSL
Technology: Recycling of automotive parts
Location: Italy
In order to increase capacity and output quality, ANDRITZ delivered a complete oil filter recycling plant. Used oil filters consist predominantly of steel, but also contain aluminium, filter paper, rubber sleeves, plastic parts, and residual oil. The UG grinds the material to a final grain size of 25 mm in a one-step process. The material is cleaned, the oil is separated and stored in tanks. A magnetic separator divides ferrous from non-ferrous fractions.
Capacity of 2.5 tons per hour.
Client: Grassano
Contact
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
Mechanical pre-treatment of kitchen and restaurant waste
Machine/Plant: Universal Cross-Flow Shredder Bio QZ, Reject Compactor ReCo 70
Technology: Recycling of biogenic material
Location: China
ANDRITZ supplied a Cross-Flow Shredder Bio QZ and a Reject Compactor ReCo 70 to process kitchen and restaurant waste. The Bio QZ uses heavy chains instead of knives to treat input material, creating more contact surface for bacteria. This reduces retention time in the fermenter notably; gas formation starts faster and more intensively. The result is high-grade substrate with little odor nuisance. The Reject Compactor ReCo is a robust screw to dewater material to the required dryness for further use.
Capacity Bio QZ: 15 tons per hour.
Client: Grandblue Bioenvironment Technology
Contact
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
AO Recycling runs ANDRITZ-supplied refrigerator recycling plant
Machine/Plant: Refrigerator recycling plant with ANDRITZ Cross-Flow Shredder QZ
Technology: E-scrap and refrigerator recycling
Location: UK
The 75,000 square-foot refrigerator recycling plant processes fridges, freezers and washing machines, tumble dryers and dishwashers. The centerpiece of the plant is the proven Cross-Flow Shredder QZ 2500 for fast, careful and environmentally friendly disintegration of composite materials. The valuable fractions, such as aluminium, copper, iron, and plastics, are removed by appropriate separation technology. The environmentally harmful gases are removed completely and then collected.
Capacity of up to 700,000 fridges per year
Client: AO Recycling
Contact
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
ANDRITZ EcoFluid BFB (Bubbling Fluidized Bed) boiler
Machine/Plant: ANDRITZ EcoFluid BFB (Bubbling Fluidized Bed) boiler
Technology: Bubbling fluidized bed technology
Location: Hong Kong
Combustion of 2,000 wet tons per day of municipal sewage in the largest sewage treatment plant. Supply of 4 boiler islands, advisory services for installation and commissioning.
Commissioned in: 2013
Client: OTV-SA
Contact
Wolfgang Oberleitner
ANDRITZ Power Boilers
Waagner-Biro-Platz 1
8074 Raaba-Grambach
Ph.: +43 (316) 501 792
wolfgang.oberleitner@andritz.com
ANDRITZ PowerFluid CFB (Circulating Fluidized Bed) boiler
Machine/Plant: ANDRITZ PowerFluid CFB (Circulating Fluidized Bed) boiler
Technology: Circulating fluidized bed technology
Location: Lenzing, Austria
First installation for RDF firing in a CFB. Biggest CFB for RDF firing worldwide.
Full steam generation over the complete fuel range (6,5 – 31 MJ/kg) at all loads.
Emissions far below the official emission regulations (e.g. CO < 10 mg/Nm³).
Commissioned in: 1998
Client: RVL Invest
Contact
Wolfgang Oberleitner
ANDRITZ Power Boilers
Waagner-Biro-Platz 1
8074 Raaba-Grambach
Ph.: +43 (316) 501 792
wolfgang.oberleitner@andritz.com
ANDRITZ PowerFluid ZWS (Zirkulierende Wirbelschicht) Kessel
Machine/Plant: ANDRITZ PowerFluid CFB (Circulating Fluidized Bed) boiler
Technology: Circulating fluidized bed technology
Location: Niklasdorf, Austria
Supply, installation and commissioning of a fluidized bed boiler plant – system ECOFLUID (40 MWth), including waste handling and treatment, designs for 7.5 MWel output and supply of 31 tphr processing steam for a paper mill.
Gas cleaning system consisting of dry gas cleaning (bag filter with sorbent injection), two-stage wet scrubbing system, SCR DeNOx.
Multi-stage waste-water treatment.
Commissioned in: 2004
Client: Siemens AG Österreich for ENAGES
Contact
Wolfgang Oberleitner
ANDRITZ Power Boilers
Waagner-Biro-Platz 1
8074 Raaba-Grambach
Ph.: +43 (316) 501 792
wolfgang.oberleitner@andritz.com
ANDRITZ PowerFluid CFB (Circulating Fluidized Bed) boiler
Machine/Plant: ANDRITZ PowerFluid CFB (Circulating Fluidized Bed) boiler
Technology: Circulating fluidized bed technology technologie
Location: Neumünster, Deutschland
Turnkey Supply of a CFB Boiler. Combustion of waste fuels.
Commissioned in: 2005
Client: SWN Stadtwerke Neumünster
Contact
Wolfgang Oberleitner
ANDRITZ Power Boilers
Waagner-Biro-Platz 1
8074 Raaba-Grambach
Ph.: +43 (316) 501 792
wolfgang.oberleitner@andritz.com
ANDRITZ PowerFluid CFB (Circulating Fluidized Bed) boiler
Machine/Plant: ANDRITZ PowerFluid CFB (Circulating Fluidized Bed) boiler
Technology: Circulating fluidized bed technology
Location: Leipa Schwedt, Germany
Supply of processing steam to the paper mill and production of electric power by using their own waste fuels. Turnkey supply of a CHP plant based on CFB technology, incl. boiler island, fuel treatment, flue gas cleaning (Turbosorp), water-steam cycle with steam turbine and AEI systems.
Commissioned in: 2009
Client: Kraftwerk Schwedt
Contact
Wolfgang Oberleitner
ANDRITZ Power Boilers
Waagner-Biro-Platz 1
8074 Raaba-Grambach
Ph.: +43 (316) 501 792
wolfgang.oberleitner@andritz.com
ANDRITZ PowerFluid CFB (Circulating Fluidized Bed) boiler
Machine/Plant: ANDRITZ PowerFluid CFB (Circulating Fluidized Bed) boiler
Technology: Circulating fluidized bed technology
Location: Glückstadt, Germany
High-efficiency, waste-derived electricity generation and processing heat supply for the paper mill. Supply of boiler island and flue gas cleaning plant, installation and commissioning.
Commissioned in: 2010
Client: Heizkraftwerk Glückstadt
Contact
Wolfgang Oberleitner
ANDRITZ Power Boilers
Waagner-Biro-Platz 1
8074 Raaba-Grambach
Ph.: +43 (316) 501 792
wolfgang.oberleitner@andritz.com
ANDRITZ PowerFluid CFB (Circulating Fluidized Bed) boiler
Machine/Plant: ANDRITZ PowerFluid CFB (Circulating Fluidized Bed) boiler
Technology: Circulating fluidized bed technology
Location: Witzenhausen, Germany
Supply of processing steam to the paper mill and production of electric power by using waste fuels. Turnkey supply of a CHP plant based on CFB technology, incl. boiler island, fuel treatment, flue gas cleaning, water-steam cycle with steam turbine and AEI systems.
Commissioned in: 2008
Client: B+T Energie
Contact
Wolfgang Oberleitner
ANDRITZ Power Boilers
Waagner-Biro-Platz 1
8074 Raaba-Grambach
Ph.: +43 (316) 501 792
wolfgang.oberleitner@andritz.com
ANDRITZ EcoFluid BFB (Bubbling Fluidized Bed) boiler
Machine/Plant: ANDRITZ EcoFluid BFB (Bubbling Fluidized Bed) boiler
Technology: Bubbling fluidized bed technology
Location: Bollnäs, Sweden
Energy from a waste plant generating electric power and steam for the local district heating network, using their own waste as fuel. Supply of boiler island and flue gas cleaning plant, installation and commissioning.
Commissioned in: 2011
Client: Bollnäs Energi
Contact
Wolfgang Oberleitner
ANDRITZ Power Boilers
Waagner-Biro-Platz 1
8074 Raaba-Grambach
Ph.: +43 (316) 501 792
wolfgang.oberleitner@andritz.com
ANDRITZ PowerFluid ZWS (Zirkulierende Wirbelschicht) Kessel für Propower
Machine/Plant: ANDRITZ PowerFluid CFB (Circulating Fluidized Bed) boiler for Propapierl
Technology: Circulating fluidized bed technology
Location: Eisenhüttenstadt, Germany
One of the largest RDF-CFB boilers in the world.Highly-efficient, waste-derived electricity generation and processing heat supply to the paper mill. Supply o f boiler island, installation and commissioning.
Commissioned in: 2011
Client: Propower
Kontakt
Wolfgang Oberleitner
ANDRITZ Power Boilers
Waagner-Biro-Platz 1
8074 Raaba-Grambach
Ph.: +43 (316) 501 792
wolfgang.oberleitner@andritz.com
ANDRITZ PowerFluid CFB (Circulating Fluidized Bed) boiler for POSCO Engineering & Construction
Machine/Plant: ANDRITZ PowerFluid CFB (Circulating Fluidized Bed) boiler
Technology: Circulating fluidized bed technology
Location: Busan, Republic of Korea
First RDF fired CFB in the Republic of Korea. Engineering of boiler island, supply of core components, advisory services for installation and commissioning.
Commissioned in: 2013
Client: POSCO Engineering & Construction
Contact
Wolfgang Oberleitner
ANDRITZ Power Boilers
Waagner-Biro-Platz 1
8074 Raaba-Grambach
Ph.: +43 (316) 501 792
wolfgang.oberleitner@andritz.com
ANDRITZ PowerFluid ZWS (Zirkulierende Wirbelschicht) Kessel für Riikinvoima Oy
Machine/Plant: ANDRITZ PowerFluid CFB (Circulating Fluidized Bed) boiler
Technology: Circulating fluidized bed technologye
Location: Varkaus, Finland
Supply of 15.2 MW electric power to the grid and 38.1 MW heat to the district heating network. Turnkey supply of a CHP plant based on CFB technology, including boiler island, fuel treatment, flue gas cleaning, water-steam cycle with steam turbine and AEI systems.
Commissioned in: 2016
Client: Riikinvoima Oy
Contact
Wolfgang Oberleitner
ANDRITZ Power Boilers
Waagner-Biro-Platz 1
8074 Raaba-Grambach
Ph.: +43 (316) 501 792
wolfgang.oberleitner@andritz.com
Single stream waste sorting plant for MRF
Machine/Plant: Single stream waste sorting plant for MRF
Technology: Complete turn-key solution for sorting of over 150,000 tonnes of mixed waste per year
Location: England
The new plant includes seven REDWAVE sorting machines for recycling a wide range of material into 12 categories. The infeed material is fed at up to 25 t/hr to the bag opener. The pre-picking station follows, where non-conforming material like oversized films etc. are taken out. The material is then carried to the OCC screen, where large cardboard is separated. The undersize of the OCC screen is fed to a ballistic separator to segregate the 2D-fraction from the 3D-fraction. REDWAVE sorters then separate impurities in the 2D-stream, like cardboard and plastics from News and Pams. The 3D-fraction moves on to the glass breaking screen, to sort out the glass from the other materials. The over-belt magnetic separator sorts ferrous metal, while aluminium is separated by a non-ferrous separator. In subsequent steps the REDWAVE optical sorters separate PET clear/blue and PET coloured, HDPE and mixed plastics from the 3D-stream. At an integrated glass clean-up plant, mixed glass at sizes up to 60 mm is processed and separated from contaminants like stones, porcelain, ceramics, metals and organics.
Client: Grundon Waste Management Ltd.
Contact
Grundon Waste Management Limited
OX10 6PJ Wallingford, Oxfordshire
Website
Waste glass processing plant / Sorting plant
Machine/Plant: Waste glass processing plant / Sorting plant
Technology: A turn-key plant with REDWAVE optical sorters was installed in the city of Novomoskovsk, with an input capacity of 15 tonnes per hour
Location: Ukraine
The infeed material is loaded into the infeed bunker outside the sorting plant, and transported on a belt conveyor into the plant. A first stage of metal separation is installed above the transporting conveyor. Inside the plant the material is sieved, the coarse fraction broken, and the whole material stream passes the second stage of metal separation. The ferrous metals and non-ferrous metals are separated and can be sold on the metal market. Free-of-metal cullet is then screened into different size fractions, and sorted on REDWAVE optical sorters. Impurities such as stones, ceramics and porcelain are separated on REDWAVE IR machines. Colour sorting takes place on REDWAVE C machines, which are equipped with a high-resolution camera system together with unique image processing software. At the outcome, the final cullet has high purity and can be delivered to glass production plants.
Client: Utility Ltd.
Contact
Utility
51200 Novomoskovsk
Ukraine
concern@souzenergo.com
Website
1 piece Baler press Arnopress K 350-3
Location: Bursa, Turkey
Automotive steel and aluminium stamping sheets are pressed and automatically loaded in trucks. Capacity: < 30 ton / hour.
Client: Tofas in Bursa, Turkey
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
2 pieces Baler presses Arnopress K 350-3
Location: Tehran, Iran
Automotive steel and aluminium stamping sheets are pressed and automatically loaded in trucks. Total capacity: < 70 ton / hour.
Client: TAM Khodro in Teheran, Iran
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
1 piece Baler press Arnopress K 350-3 / 1 piece Baler press Arnopress K 100-3
Location: Albersdorf, Austria
Automotive steel and aluminium stamping sheets are pressed and automatically loaded in wagons. The material will be used later as cooling scrap in the steel production and in the aluminium industry. Total capacity: < 35 ton / hour.
Client: Magna Heavy Stamping in Albersdorf, Österreich
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
1 piece Baler press Arnopress K 350-3
Location: Komarom, Hungary
Aluminium sheets are pressed into bales. The material is used in aluminium production.
Total capacity: < 8 ton / hour.
Client: Alumetal in Komarom, Hungary
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
1 piece Baler press Arnopress K 350-3
Location: Gorzyca, Poland
Aluminium sheets are pressed into bales. The material is used in aluminium production.
Total capacity: < 5 ton / hour.
Client: Alumetal in Gorzyca, Poland
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
1 Paketieranlage Arnopress K 350-3
Location: Bremen, Germany
Automotive steel stamping sheets are pressed and automatically loaded in wagons. The material will later be used as cooling scrap in steel production.
Total capacity: < 30 ton / hour.
Client: Daimler in Bremen, Germany
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
3 pieces Baler presses Arnopress K 350-3
Location: Wolfsburg, Germany
Automotive steel stamping sheets are pressed and automatically loaded in wagons. The material will later be used as cooling scrap in steel production.
Total capacity: < 100 ton / hour.
Client: Volkswagen in Wolfsburg, Germany
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Tel.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
3 pieces Baler presses Arnopress K 350-3
Location: Nitra, Slowakei
Aluminium stamping sheets are pressed and automatically palletised. The material is used in aluminium production. Total capacity: < 20 ton / hour.
Client: Gescrap in Nitra, Slovakia / Jaguar – Landrover, Slovakia
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
2 pieces Briquetting plants Arnobrik 2 Servo / 2 pieces Briquetting plants Arnobrik 3 Servo / 2 pieces Briquetting plants Arnobrik 12
Location: Kamensk Uralski, Russia
Processing of aluminium chips with screening and crushing.
Total capacity: < 5 ton / hour.
Client: MFL in Liezen Austria / Kumz in Kamensk Uralski, Russia
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
4 pieces Briquetting plants Arnobrik 18 and / 1 piece Baler press Arnopress D 300-3 and / 1 piece Baler press Arnopress K 350-3
Location: Moscow, Russia
Processing of aluminium and steel chips with screening and crushing.
Total capacity: < 25 ton / hour.
The baling presses are used to press carbon and stainless steel sheets into bales.
Capacity: < 25 ton / hour.
Client: Vtormet, in Moscow, Russia
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
2 pieces Briquetting plants Arnobrik 18
Location: Kamensk Uralski, Russia
Processing of steel chips with screening and crushing. Total capacity: < 15 ton / hour.
Client: Iris in Kamensk Uralski, Russia
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
1 piece Briquetting plant Arnobrik 15 / 1 piece Scrap shear Arnocut 850 / 1 piece Baler press Arnopress D 100-3 / 1 piece Baler press Arnopress K 350-3
Location: Georgetown, Kentucky, USA
Aufbereitung von Stahlstahlspänen mit Siebung und Zerkleinerung
Gesamtkapazität: < 5 ton/Stunde
Processing of steel chips with screening and crushing. Total capacity: < 5 ton / hour.
The scrap shear is used for cutting heavy scrap with a cutting force of 8,500 KN.
The baler presses are used for steel scrap. Capacity: < 35 ton / hour.
Client: Greenmetals in Georgetown, Kentucky
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
1 piece Briquetting plant Arnobrik 18 / 1 piece Cast iron breaker Arnobreak CI 600
Location: Skövde, Sweden
Processing of cast shavings with sieving and mixing. The briquettes are automatically dosed to the melting furnace. Capacity: < 8 ton / hour
The cast iron breaker crushes lack engine blocks and runners.
Capacity: < 12 ton / hour
Client: Volvo Truck in Skövde, Sweden
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
3 pieces Briquetting plants Arnobrik 22
Location: Russellville, Kentucky, USA
Processing of aluminium shavings, Total capacity: <15 ton / hour
Client: Logan in Russellville, USA
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
1 piece Briquetting plant Arnobrik 22
Location: Oinofyta, Greece
Processing of aluminium chips. Capacity: < 5 ton / hour
Client: Elval in Athen, Greece
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
1 piece Briquetting plant Arnobrik 18 / 1 piece Briquetting plant Arnobrik 15
Location: Columbia City, USA
Processing of tire wire with bunker and dosage. Total capacity: < 7 ton / hour
Client: Indiana Materials, Columbia City, USA
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
1 piece Briquetting plant Arnobrik 18
Location: Nowa Sol, Poland
Processing of aluminium chips with screening and shredding
Capacity: < 4 ton / hour
Client: Alumetal in Nowa Sol, Poland
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
1 piece Briquetting plant Arnobrik 18
Location: Trier, Germany
Processing of grinding sludge, steel and cast iron chips with screening and mixing
Total capacity: < 6 ton / hour
Client: Steil in Trier, Germany
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
5 pieces Briquetting plants Arnobrik 18 / 1 piece Scrap shear Arnocut 1300 / 3 pieces Scrap shears Arnocut 1000
Location: Gatovo, Bobruisk, Borisov, Gomel, Minsk, Grodno, Belarus
Processing of steel chips with screening and crushing. Total capacity: < 35 ton / hour
The scrap shears are used for crushing heavy scrap with a cutting force of 10,000 KN and 13,000 KN. Total capacity: < 140 ton / hour
Client: Belvtorchermet in Gatovo, Belarus
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
1 piece Briquetting plant Arnobrik 18 / 1 piece Baler press Arnopress D500-3
Location: Fagersta, Sweden
Processing of stainless steel chips with screening and sorting.
Capacity: < 5 ton / hour
The baler press is used to press stainless steel sheets into bales up to 500 kg
Capacity: < 25 ton / hour
Client: Cronimet in Fagersta, Sweden
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
1 piece Briquetting plant Arnobrik 5 / 4 pieces Briquetting plants Arnobrik 18
Location: Karlsruhe, Germany
Processing of stainless steel chips and special alloys with sieving and dosing.
Total capacity: < 25 ton / hour
Client: Cronimet in Karlsruhe, Germany
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
Saubermacher Czech Republic
Machine/Plant: Saubermacher Czech Republic
Technology: Disposal and reprocessing of cooling units
Location: Czech Republic, Prague
The world’s most modern cooling unit reprocessing plant is operating near Prague since 2018. The recycling rate of the new plant will be around 96%. Materials will be recycled at a rate of 88%. Secondary raw materials extracted, such as plastic, iron, aluminium and copper, will be re used in a range of industrial production processes. It will also handle hazardous waste such as waste oil, refrigerant gases and capacitors. Waste oil for example will be further recycled.
Contact
Saubermacher Dienstleistungs AG
Hans-Roth-Straße 1
8073 Feldkirchen bei Graz
Ph.: +43 59 800
marketing@saubermacher.at
ThermoTeam – a company of Saubermacher
Machine/Plant: ThermoTeam – a company of Saubermacher
Technology: Substitute fuel processing
Location: Retznei, Austria
This joint venture between Saubermacher and Lafarge processes energy rich waste into high quality substitute fuel.
This is an important stage in the sustainable management of raw materials and fossil fuels. The primary goal is the long term, large scale replacement of primary fuels such as coal. Thermal recycling of high heating value waste is making a meaningful contribution to waste management and to the reduction of CO2 emissions.
Contact
Saubermacher Dienstleistungs AG
Hans-Roth-Straße 1
8073 Feldkirchen bei Graz
Ph.: +43 59 800
marketing@saubermacher.at
REDUX – Smart battery recycling – a company of Saubermacher
Machine/Plant: REDUX – Smart battery recycling – a company of Saubermacher
Technology: Battery recycling
Location: Offenbach am Main and Bremerhaven, Germany
- 99 percent sorting efficiency
- Recycling efficiency of over 90 percent
- Sorts 40 batteries per second
- Portable battery recycling global market leader for more than 20 years
Processes around 50,000 tonnes of batteries per year using patented in house methods and machines. The company complies with all the latest environmental standards and certification requirements such as ISO 9001 and 14001. Zero waste, closed loop and battery2battery are just a few of the company’s many fields of research.
Contact
Saubermacher Dienstleistungs AG
Hans-Roth-Straße 1
8073 Feldkirchen bei Graz
Ph.:+43 59 800
marketing@saubermacher.at
Ekorefinery and Plastics sorting unit
Machine/Plant: Ekorefinery and Plastics sorting unit for 100,000 tonnes of residential waste per year
Technology: Waste processing plant: it consists of two separate units. The ‘EKOREFINERY’ plant is for initial processing of household waste and the PLASTICS SORTING plant is for the sorting and recovery of plastics.
Location: Finland
The throughput of the EKOREFINERY plant is 35 tonnes of household waste per hour; thus around 100,000 tonnes are processed annually. The plant is operated in two shifts. The plastics sorting unit has an intake of 12 tonnes per hour when processing the light fraction from the EKOREFINERY, and 4 tonnes per hour when sorting separately collected plastic waste. The unit is run in three shifts, with two shifts processing the material from the EKOREFINERY, whereas the third shift is dedicated to the SCPW fraction.
Commissioned in: 2017
Client: Fortum Waste Solutions Oy (formerly Ekokem)
Contact
FORTUM WASTE SOLUTIONS OY
former Ekokem
11101 Riihimaki
Finland
https://www.fortum.fi/
Paper recycling – Sensor-based sorting
Machine/Plant: Paper recycling – Sensor based sorting for de-inking
Technology: 5 powerful REDWAVE Near-Infrared paper sorters with combined colour sensorg for de-inking
Location: Germany
The infeed material arrives loose and is loaded into a dosing drum for continuous supply to the sorting system. First the Old Corrugate Cardboard (OCC) screen removes cardboard larger than A3. From there onwards, the stream is divided into two lines, each containing one fine screen for separation of material below 100mm, and two REDWAVE 2800 NIR/C machines. The REDWAVE NIR/C is specially developed for paper sorting and is combined with a colour sorter. The rejects from these REDWAVE units are then sent to a fifth REDWAVE sorter for positive recovery of deinking carry-over. At the end of each line, a manual confirmation of quality is carried out, before storing the material in the dispatch hall. Cardboard and fine materials are then baled and stored before delivery to customers.
Commissioned in: 2010
Client: ASD – Altpapier Sortierung Dachau GmbH
Contact
Altpapier Sortierung Dachau GmbH
85221 Dachau
Deutschland
kontakt@asd-recycling.de
www.asd-entsorgung.de
Composting Plant Poland
Machine/Plant: Composting plant
Technology: Reactor systems
Location: Bielsko Biala, Poland
11 reactor systems (Kyberferm®) for a composting plant.
Capacity: 25,000 T/a
Client: BPBP – Bielskie Przedsiębiorstwo Budownictwa Przemysłowego S.A.
Waste water treatment in Slovenia
Technology: Waste water treatment
Location: Hodos, Slovenia
Waste water treatment for the community of Hodos. System SEWACONT ®.
Capacity: 600 PE
Client: Gradis
Waste sorting plant in Hungary
Machine/Plant: Waste sorting plant
Technology: Waste sorting
Location: Som, Hungary
Commercial waste sorting plant. Capacity: 60,000 T/a
Client: Municipality of Som
Waste sorting plant in Hungary
Machine/Plant: Waste sorting plant
Technology: Waste sorting
Location: Békéscsabai, Hungary
Municipal waste sorting plant. Capacity: 120,000 T/a.
Client: Békéscsabai Városüzemeltetési Kft.
Ash and slag treatment in Austria
Machine/Plant: Ash and slag treatment from waste-to-energy plant
Technology: Waste to energy
Location: Vienna, Austria
Ash and slag treatment from waste-to-energy plant. Capacity: 20 T/h.
Client: City of Vienna MA 48
Laborator, training and simulation equipment in China
Technology: Laboratory für training & simulation equipment
Location: Inner Mongolia, China
Laboratory, training and simulation equipment.
Client: Inner Mongolia Chemical Engineering Professional College
Coal transportation in Germany
Technology: Coal transportation
Location: Kiefersfelden, Germany
Capacity: 300 m3/h.
Client: Heidelberger Zement AG, Zer
Drinking water treatment plant in Sri-Lanka
Machine/Plant: Drinking water treatment plant
Technology: Water treatment
Location: Mahiy-anganaya, Sri Lanka
Drinking water treatment plant for river water incl. 100km distribution pipes.
Capacity: 6,500 m³/d.
Client: National Water Supply and Drainage Board, Sri Lanka
Waste water technology project in Guilin, China
Machine/Plant: Water treatment plant
Technology: Water treatment
Location: Guilin, China
Machinery & electrical equipment incl. installation and commissioning for two municipal wastewater treatment plants.
Capacity: East Area: 100,000 m³/d, Lingui Area: 30,000 m³/d.
Client: CMC International Tendering Corporation
Compost production from organic waste
Machine/Plant: Topturn X
Technology: Compost production from organic waste
Location: Mpumalanga, South Africa
Umbhaba Bananas, in the province of Mpumalanga, is one of South Africa’s largest banana producers. It fertilizes its 2,000-hectare banana farm exclusively with its own compost – no artificial fertilizers are used. A Topturn X 55, operated more than 1,000 hours each year, is used for a composting process of eight to ten weeks.
Client: Umbhaba Bananas
Contact
Umbhaba Bananas
Mpumalanga, South Africa
http://www.umbhaba.biz
Waste shredding for volume reduction
Machine/Plant: Terminator 6000S
Technology: Waste shredding for volume reduction
Location: Gering, Nebraska, USA
In Gering, Nebraska waste is shredded before depositing in order to reduce landfill volume. Through the integration of compressed waste, the life cycle of the landfill can be extended by many years. A Terminator 6000S can be employed here, which is specifically designed for processing household, construction and demolition waste, due to its powerful torque. The crawler chassis offers easy mobility in the landfill, even in wet weather conditions and deep terrain, there is no getting stuck.
Kunde: Gering Sanitation Department
Screening of compost
Machine/Plant: Nemus 2700
Technology: Screening of compost
Location: Hastings, New Zealand
BioRich, a New Zealand composter, provides compost for organic crop production. BioRich currently produces 40,000 cubic meters of compost, and has enjoyed success in the region by providing a waste solution to regional slaughterhouses, meat-packers, wineries, food companies and wool shearers. The Nemus’ ease of use, throughput performance and reliability allowed them to meet their demanding screening requirements and paved the way for future opportunities.
Client: BioRich
Preparation of green waste and waste wood
Machine/Plant: Multistar L3
Technology: Brennstoffherstellung aus Biomasse
Location: Staden, Belgium
Vandendrissche is a Belgian contractor for municipalities, earthmovers, nurseries and landscapers. In addition to composting, the company’s main activities are the preparation of waste wood for recycling and transport of wood, compost and fertilizer. The high throughput performance and a wide range of applications played an important role in making the decision to use Mutistar star screens.
Client: Vandendriessche
Fuel production from biomass
Machine/Plant: Crambo 6200 direct
Technology: Fuel production from biomass
Location: Gobernitz bei Knittelfeld, Austria
The company “Naturgut” – Nature’s goods – is a model Styrian company, whose use of biogenic raw materials unites climate protection, sustainability, and regional value creation in an exemplary way. The company’s own composting program supplies a key ingredient for high-value natural products for gardening and landscaping, while its biomass production supplies heating fuel for electricity and heating plants. In addition to chips and firewood for sale to individuals, Naturgut takes woody green cuttings and forestry residues, coarsely shreds the material with a Crambo 6200 and screens it.
Client: Naturgut GmbH
Contact
Naturgut Kompostierung und Landschaftsbau GmbH
Gobernitz 11,
8720 St. Margarethen bei Knittelfeld, Austria
www.naturgut.at
Fuel production from woody biomass
Machine/Plant: Axtor 6010
Technology: Fuel production from woody biomass
Location: Nantes, France
Ecosys is one of the big players in France when it comes to the treatment of green waste and woody biomass. That includes the production of compost and the associated marketing of substrates and soil for gardening and landscaping. In addition to all this, in the last few years a new business area around woody biomass has come into being. Important assets in this business area are the universally applicable Axtor shredder, Multistar star screens, and quality-boosting separators, such as the Stonefex and Hurrifex.
Client: Ecosys
EVK provides a proven track record of hundreds of applications in the field
Technology: Chemical Imaging / Conductivity Imaging / Professional Services
Location: South Korea
In accordance to our company vision and company values to protect sensitive customer data we are not able to provide customer specific information.
Contact
EVK
Josef Krainer Straße 35
8074 Raaba-Graz
+43 (0) 316 461664 10
Fax:+43 (0) 316 461664 14
office@evk.biz
EVK provides a proven track record of hundreds of applications in the field
Technology: Chemical Imaging / Conductivity Imaging / Professional Services
Location: Portugal
In accordance to our company vision and company values to protect sensitive customer data we are not able to provide customer specific information.
Contact
EVK
Josef Krainer Straße 35
8074 Raaba-Graz
Ph.: +43 (0) 316 461664 10
Fax:+43 (0) 316 461664 14
office@evk.biz
EVK provides a proven track record of hundreds of applications in the field
Technology: Chemical Imaging / Conductivity Imaging / Professional Services
Location: Great Britain
In accordance to our company vision and company values to protect sensitive customer data we are not able to provide customer specific information.
Contact
EVK DI Kerschhaggl GmbH
Josef Krainer Straße 35
8074 Raaba-Graz
Ph.: +43 (0) 316 461664 10
Fax:+43 (0) 316 461664 14
office@evk.biz
EVK provides a proven track record of hundreds of applications in the field
Technology: Chemical Imaging / Conductivity Imaging / Professional Services
Location: Japan
In accordance to our company vision and company values to protect sensitive customer data we are not able to provide customer specific information.
Contact
EVK
Josef Krainer Straße 35
8074 Raaba-Graz
Ph.: +43 (0) 316 461664 10
Fax:+43 (0) 316 461664 14
office@evk.biz
EVK provides a proven track record of hundreds of applications in the field
Technology: Chemical Imaging / Conductivity Imaging / Professional Services
Location: Sweden
In accordance to our company vision and company values to protect sensitive customer data we are not able to provide customer specific information.
Contact
EVK
Josef Krainer Straße 35
8074 Raaba-Graz
Ph.: +43 (0) 316 461664 10
Fax:+43 (0) 316 461664 14
office@evk.biz
EVK provides a proven track record of hundreds of applications in the field
Technology: Chemical Imaging / Conductivity Imaging / Professional Services
Location: France
In accordance to our company vision and company values to protect sensitive customer data we are not able to provide customer specific information.
Contact
EVK
Josef Krainer Straße 35
8074 Raaba-Graz
Ph.: +43 (0) 316 461664 10
Fax:+43 (0) 316 461664 14
office@evk.biz
EVK verfügt über eine nachweisliche Erfolgsbilanz des Einsatzes hunderter Applikationen im Feld
Technologie: Chemical Imaging / Conductivity Imaging / Professional Services
Standort: USA
In Abstimmung mit unserer Firmenvision und unseren Firmenwerten, kundensensible Daten zu schützen, ist es uns nicht möglich, kundenspezifische Daten zu veröffentlichen.
Kontakt
EVK
Josef Krainer Straße 35
8074 Raaba-Graz
Ph.: +43 (0) 316 461664 10
Fax:+43 (0) 316 461664 14
office@evk.biz
EVK provides a proven track record of hundreds of applications in the field
Technology: Chemical Imaging / Conductivity Imaging / Professional Services
Location: Taiwan
In accordance to our company vision and company values to protect sensitive customer data we are not able to provide customer specific information.
Contact
EVK
Josef Krainer Straße 35
8074 Raaba-Graz
Ph.: +43 (0) 316 461664 10
Fax:+43 (0) 316 461664 14
office@evk.biz
EVK provides a proven track record of hundreds of applications in the field
Technology: Chemical Imaging / Conductivity Imaging / Professional Services
Location: Italy
In accordance to our company vision and company values to protect sensitive customer data we are not able to provide customer specific information.
Contact
EVK
Josef Krainer Straße 35
8074 Raaba-Graz
Ph.: +43 (0) 316 461664 10
Fax:+43 (0) 316 461664 14
office@evk.biz
EVK provides a proven track record of hundreds of applications in the field
Technology: Chemical Imaging / Conductivity Imaging / Professional Services
Location: Germany
In accordance to our company vision and company values to protect sensitive customer data we are not able to provide customer specific information.
Contact
EVK
Josef Krainer Straße 35
8074 Raaba-Graz
Ph.: +43 (0) 316 461664 10
Fax:+43 (0) 316 461664 14
office@evk.biz
EVK provides a proven track record of hundreds of applications in the field
Technology: Chemical Imaging / Conductivity Imaging / Professional Services
Location: Austria
In accordance to our company vision and company values to protect sensitive customer data we are not able to provide customer specific information.
Contact
EVK
Josef Krainer Straße 35
8074 Raaba-Graz
Ph.: +43 (0) 316 461664 10
Fax:+43 (0) 316 461664 14
office@evk.biz
Multi-Feedstock BioDiesel Plant
Machine/Plant: Multi-Feedstock BioDiesel Plant
Technology: Multi Feedstock MF100
Location: Lünen, Germany
By using our Multi-Feedstock technology, our customers are able to produce high-grade BioDiesel with a wide range of different raw materials that fulfil highly diverse industrial requirements. The BDI BioDiesel plant in Lünen produces around 50,000t of BioDiesel per year from Category 1 animal fat.
Commissioned in: 2007
Client: ecoMotion Saria / Rethmann
Contact
BDI-BioEnergy International GmbH
Dr. Hermann Stockinger, VP of Global Sales
Parkring 18, 8074 Raaba-Grambach, Austria
Ph.:+43 – 316 – 4009 – 100
Fax: +43 – 316 – 4009 – 110
sales@bdi-bioenergy.com
RetroFit Biodiesel Plant
Machine/Plant: RetroFit Biodiesel Plant
Technology: Quality improvement of Biodiesel
Location: Bakersfield, California, USA
Based on our many years’ experience in BioDiesel plant construction, BDI is able to identify improvement possibilities in any existing plant and to draw up and implement appropriate solutions. The BDI RetroFit plant in Bakersfield improves the quality of biodiesel and by-products. Due to the delivery of high-quality materials, the overall plant profitability was increased.
Comissioned in: 2014
Client: Crimson Renewable Energy L.P.
Contact
BDI-BioEnergy International GmbH
Dr. Hermann Stockinger, VP of Global Sales
Parkring 18, 8074 Raaba-Grambach, Austria
Ph.:+43 – 316 – 4009 – 100
Fax: +43 – 316 – 4009 – 110
sales@bdi-bioenergy.com
BioDiesel Plant
Machine/Plant: BioDiesel Plant
Technology: Multi-Feedstock MF100+
Location: Hongkong, China
By using our Multi-Feedstock technology, our customers are able to produce high-grade BioDiesel with a wide range of different raw materials that fulfil highly diverse industrial requirements. The BDI BioDiesel plant in Hong Kong produces around 100,000t of BioDiesel per year – from used cooking oils and fats, such as trap grease or waste from palm oil production.
Commissioned in: 2013
Client: ASB Biodiesel Hongkong
Contact
BDI-BioEnergy International GmbH
Dr. Hermann Stockinger, VP of Global Sales
Parkring 18, 8074 Raaba-Grambach, Austria
Ph.: +43 – 316 – 4009 – 100
Fax: +43 – 316 – 4009 – 110
sales@bdi-bioenergy.com
BioDiesel Plant
Machine/Plant: BioDiesel Plant
Technology: Multi-Feedstock MF100+
Location: Stanlow, London, UK
By using our Multi-Feedstock technology, our customers are able to produce high-grade BioDiesel with a wide range of different raw materials that fulfil highly diverse industrial requirements. The BDI BioDiesel plant in London produces around 75,000t of Biodiesel per year from used cooking oils and fats, such as trap grease and Category 1 animal fat.
Comissioned in: 2016
Client: Argent Energy / Swire
Contact
BDI-BioEnergy International GmbH
Dr. Hermann Stockinger, VP of Global Sales
Parkring 18, 8074 Raaba-Grambach, Austria
Ph.:+43 – 316 – 4009 – 100
Fax: +43 – 316 – 4009 – 110
sales@bdi-bioenergy.com
1 piece Briquetting plant Arnobrik 7 / 1 piece Briquetting plant Arnobrik 10
Location: Hartford, USA
Processing of nickel and titanium chips. Total capacity: < 600 kg / hour
Client: ELG in Hartford, USA
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
2 pieces Briquetting plants Arnobrik 12
Location: Kobe, Japan
Processing of titanium chips and titanium oxides in connection with mixing and dosing plant. Total capacity: < 2 ton / hour
Client: ALD in Hanau, Deutschland, Kobelco, Japan
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.:+43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
2 Brikettieranlagen Arnobrik 10
Location: Les Ancizes, Frankreich
Processing of titanium shavings and titanium oxides in connection with mixing and dosing plant. Total capacity: < 1.6 ton / hour
Client: Eriem SAS in Heillecourt, Frankreich, Ecotitanium in Les Ancizes, Frankreich
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.:+43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
2 pieces Briquetting plants Arnobrik 7
Location: Reutte, Austria
Processing of tungsten and molybdenum chips, as well as special dusts.
Total capacity: < 1 ton / hour
Client: Plansee in Reutte, Austria
Contact
ATM Recyclingsystems GmbH
Josef Ressel Gasse 8
8753 Fohnsdorf, AUSTRIA
Ph.: +43 (0)3573 27527 0
Fax: +43 (0)3573 27527 390
office@atm-recyclingsystems.com
Mechanical pre-treatment of kitchen and restaurant waste
Machine/Plant: Universal Cross-Flow Shredder Bio QZ, Reject Compactor ReCo 70
Technology: Recycling of biogenic material
Location: China
ANDRITZ supplied a Cross-Flow Shredder Bio QZ and a Reject Compactor ReCo 70 to process kitchen and restaurant waste. The Bio QZ uses heavy chains instead of knives to treat input material, creating more contact surface for bacteria. This reduces retention time in the fermenter notably; gas formation starts faster and more intensively. The result is high-grade substrate with little odor nuisance. The Reject Compactor ReCo is a robust screw to dewater material to the required dryness for further use.
Client: Grandblue Bioenvironment Technology
Kontakt
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
AO Recycling runs ANDRITZ-supplied refrigerator recycling plant
Machine/Plant: Refrigerator recycling plant with ANDRITZ Cross-Flow Shredder QZ
Technologie: E-scrap and refrigerator recycling
Ort: UK
Die 75.000 Quadratmeter große Kühlgeräte-Recyclinganlage verarbeitet Kühl- und Gefrierschränke, Waschmaschinen, Wäschetrockner und Geschirrspülgeräte. Das Herzstück der Anlage, der bewährte Universal Querstromzerspaner QZ 2500, gewährleistet rasches, umsichtiges und umweltfreundliches Aufschließen von Kompositmaterialien. Wertvolle Anteile wie Aluminium, Kupfer, Eisen und Plastik werden durch probate Abscheidungstechnologien entfernt, umweltschädliche Gase vollständig abgezogen und gesammelt.
Client:AO Recycling
Contact
ANDRITZ recycling technologies
recycling@andritz.com
www.andritz.com/recycling
ANDRITZ EcoFluid BFB (Bubbling Fluidized Bed) boiler for POSCO E&E
Machine/Plant: ANDRITZ EcoFluid BFB (Bubbling Fluidized Bed) boiler
Technology: Bubbling fluidized bed technology
Location: Pohang, Republic of Korea
An environmentally friendly solution for Pohang’s waste disposal and their shared success with a local, long-term partner. Engineering of boiler island, supply of core components, advisory services for installation and commissioning.
Commissioned in: 2018
Client: POSCO E&E
Contact
Wolfgang Oberleitner
ANDRITZ Power Boilers
Waagner-Biro-Platz 1
8074 Raaba-Grambach
Ph.: +43 (316) 501 792
wolfgang.oberleitner@andritz.com
ANDRITZ EcoFluid BFB (Bubbling Fluidized Bed) boiler for Marubeni/SCGPE
Machine/Plant: ANDRITZ EcoFluid BFB (Bubbling Fluidized Bed) boiler
Technology: Bubbling fluidized bed technology
Location: Banpong, Thailand
Thailand’s first Bubbling Fluidized Bed boiler for thermal utilization of paper industry production residue. Engineering of boiler island, supply of core components and flue gas cleaning plant.
Commissioned in: 2018
Client: Marubeni/SCGPE
Contact
Wolfgang Oberleitner
ANDRITZ Power Boilers
Waagner-Biro-Platz 1
8074 Raaba-Grambach
Ph.: +43 (316) 501 792
wolfgang.oberleitner@andritz.com
Five ANDRITZ PowerFluid CFB (Circulating Fluidized Bed) boilers for Nine Dragons Paper
Machine/Plant: PowerFluid CFB (Circulating Fluidized Bed) boilers
Technology: Circulating fluidized bed technology
Location: Taicang, Quanzhou, Yongxin, Chongqing, and Dongguan, China
Only waste from the recycling of waste paper (rejected products, sludges and pulp) undergoes thermal utilization, and the high-pressure steam created is used to generate electricity and supply the Nine Dragons’ paper mills with processing steam. Rejected products and sludge are a considerable challenge in boiler operations due to the corrosive substances and impurities they contain. As a result, they require a special design. Nine Dragons Paper is the largest paper producer in Asia and leads the field in resource-saving paper production, observing the most stringent environmental standards.
Commissioned in: 2018
Client: Nine Dragons Paper
Contact
Wolfgang Oberleitner
ANDRITZ Power Boilers
Waagner-Biro-Platz 1
8074 Raaba-Grambach
Ph.: +43 (316) 501 792
wolfgang.oberleitner@andritz.com
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